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Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




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  • 1988 Sportster
  • 1990 Sportster
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  • 1999 Honda Shadow
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  • Other Stuff
  • Rabbit Ear Handlebars 1988 Swedish Style Sportster
    88 Swedish Style Sportster / vlog

    Rabbit Ear Handlebars…

    September 21, 2021 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • 1988 Sportster Swedish Style Project
    88 Swedish Style Sportster / vlog

    1988 Swedish Style Sportster vlog…

    July 27, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey
  • 1988 Swedish Style Sportster
    88 Swedish Style Sportster

    On the road again…

    July 16, 2021 by Hersey
  • Maltese Cross Etched in the Side Cover Mounted on the Bike
    88 Swedish Style Sportster

    Some finishing touches…

    July 14, 2021 by Hersey
  • Bright green paint!!!
    88 Swedish Style Sportster

    Paint, Bright Green Rattle Can Paint…

    July 12, 2021 by Hersey
  • Maltese Cross Velocity Stack
    88 Swedish Style Sportster

    Old School Cool Velocity Stack…

    July 6, 2021 by Hersey
  • 1988 Sportster off the lift for a bit
    88 Swedish Style Sportster

    Getting a little sun…

    June 28, 2021 by Hersey
  • Chain installed and tension adjusted
    88 Swedish Style Sportster

    Chain Final Drive…

    June 24, 2021 by Hersey

Month: November 2018

Valve Removal…
1992 EVO Big Twin Tools 

Valve Removal…

November 26, 2018 by Hersey

Removed the valves from the EVO motor heads. The valve springs are held with keepers on the valve stems. To remove the valves the springs need to be compressed to remove the keepers.

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Wrist Pins Pulled…
1992 EVO Big Twin Tools 

Wrist Pins Pulled…

November 25, 2018 by Hersey

Needed a tool to remove the piston wrist pins. The service manual says the pins are loose fit and should push out once the clips are removed, this was not so. Ordered this piston pin puller from Amazon and it got the…

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EVO Motor Teardown…
1992 EVO Big Twin 

EVO Motor Teardown…

November 19, 2018 by Hersey

Started tearing down the 1992 EVO motor this past weekend. Removed the rocker boxes, cylinder heads, pushrods, tappet guides, etc. Nothing too exciting. Just getting it all stripped down to hopefully bring it back to life and use it as the base…

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Sissy Bar Bag…
1990 Sportster 

Sissy Bar Bag…

November 17, 2018 by Hersey

Wanted a small bag for the Sporty. Just something to keep the registration, glasses, etc. Didn’t want anything too big. Looked at a bunch of different options and found this nylon bag from Deadbeat Customs.

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Street Glide Upgrades…
2014 Street Glide 

Street Glide Upgrades…

November 9, 2018 by Hersey

I have had the 2014 Street Glide since Biketoberfest 2013. We rode down there on a 2000 Electra Glide and rode home on the 2014 Street Glide. I really like the Street Glide but have not really done anything to it over…

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EVO Repair Manual…
1992 EVO Big Twin 

EVO Repair Manual…

November 4, 2018 by sporty

Picked up the Clymer Repair Manual for 1984-1999 Harley Davidson FLS/FXS Evolution. I already have the factory service manual.

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Street Glide Fuelpak Install…
2014 Street Glide 

Street Glide Fuelpak Install…

November 1, 2018 by sporty

I installed the Vance & Hines Fuelpak FP3 Fuel Management System on my 2014 Harley Davidson Street Glide. I am planning to do some upgrades on the Street Glide and I need to be able to tune the bike’s fuel injection system…

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Tags

bars battery black brakes caliper carb carburetor chain Clutch cut cylinder engine exhaust fender frame garage gaskets gas tank Harley Davidson headlight heads honda shadow ignition iron butt jeep mount oil lines oil tank paint parts piston Primary project pushrods rear ride sissy bar Sportster start Street Glide tank TJ Brutal Customs weld wheel wiring




Links and Resources

  • The Good Old Motorcycle Parts Company
  • HD OEM Parts Finder
  • My 1990 Sportster Project Pinterest Board
  • SportsterProject on Instagram
  • 1992 EVO Project Budget
  • Lowbrow Customs Sportster Parts
  • JP Cycles – Aftermarket Parts
  • Dime City Cycles
  • XL Forum – Sportster & Buell Community
  • CV Performance – Harley Carb Parts
  • Billet Proof Design
  • Deadbeat Customs
  • TJ Brutal Customs
  • Biker Direct – Aftermarket Parts
  • Tidewater Motorcycles – Local Shop
  • TC Bros Choppers

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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Most Viewed Posts

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