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Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




  • Home
  • eBay
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  • 1988 Sportster
  • 1990 Sportster
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  • 1999 Honda Shadow
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  • Other Stuff
  • Rabbit Ear Handlebars 1988 Swedish Style Sportster
    88 Swedish Style Sportster / vlog

    Rabbit Ear Handlebars…

    September 21, 2021 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • 1988 Sportster Swedish Style Project
    88 Swedish Style Sportster / vlog

    1988 Swedish Style Sportster vlog…

    July 27, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey
  • 1988 Swedish Style Sportster
    88 Swedish Style Sportster

    On the road again…

    July 16, 2021 by Hersey
  • Maltese Cross Etched in the Side Cover Mounted on the Bike
    88 Swedish Style Sportster

    Some finishing touches…

    July 14, 2021 by Hersey
  • Bright green paint!!!
    88 Swedish Style Sportster

    Paint, Bright Green Rattle Can Paint…

    July 12, 2021 by Hersey
  • Maltese Cross Velocity Stack
    88 Swedish Style Sportster

    Old School Cool Velocity Stack…

    July 6, 2021 by Hersey
  • 1988 Sportster off the lift for a bit
    88 Swedish Style Sportster

    Getting a little sun…

    June 28, 2021 by Hersey
  • Chain installed and tension adjusted
    88 Swedish Style Sportster

    Chain Final Drive…

    June 24, 2021 by Hersey

Tag: cylinder

Tearing Down the Sportster..
88 Swedish Style Sportster 

Tearing Down the Sportster..

April 26, 2021 by Hersey

The 88 Sportster has been in the garage for about a week now and it is pretty much tore down as far as I want/need to tear it down. Getting all the gasket material cleaned off of her and working to figure…

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Picked up a new Sportster project…
88 Swedish Style Sportster 

Picked up a new Sportster project…

April 19, 2021 by Hersey

I picked up a new project this weekend… a 1988 Harley Davidson Sportster with a custom swedish style frame. Jon, the previous owner, reached out to me in a comment on SportsterProject.com to see if I was interested in it. I was…

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Pistons, Rings and Cylinders…
1992 EVO Big Twin Tools 

Pistons, Rings and Cylinders…

December 17, 2018 by Hersey

Making progress on the 1992 Evolution motor. Got the pistons installed and the wrist pins in. Installed the rings on the pistons and the cylinders installed. Starting to look like a motor again, instead of just a bunch of parts scattered about…

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Cylinder Honing…
1992 EVO Big Twin Tools 

Cylinder Honing…

December 15, 2018 by Hersey

The pistons seem to still be in good shape and I am replacing the rings. I measured the cylinders and pistons to make sure everything was still in specs defined in the service manual. The cylinder walls are nearly smooth. I needed…

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EVO Motor Teardown…
1992 EVO Big Twin 

EVO Motor Teardown…

November 19, 2018 by Hersey

Started tearing down the 1992 EVO motor this past weekend. Removed the rocker boxes, cylinder heads, pushrods, tappet guides, etc. Nothing too exciting. Just getting it all stripped down to hopefully bring it back to life and use it as the base…

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Compression Test
1990 Sportster Tools 

Compression Test

April 7, 2018 by sporty

Still having issues getting the Sporty to start. She turns over, sounds like she wants to go… but nope. Have tried a fresh battery and some starter fluid with no luck. Couple of buddies on Facebook said I may not have good…

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Tags

bars battery black brakes caliper carb carburetor chain Clutch cut cylinder engine exhaust fender frame garage gaskets gas tank Harley Davidson headlight heads honda shadow ignition iron butt jeep mount oil lines oil tank paint parts piston Primary project pushrods rear ride sissy bar Sportster start Street Glide tank TJ Brutal Customs weld wheel wiring




Links and Resources

  • Biker Direct – Aftermarket Parts
  • TC Bros Choppers
  • Billet Proof Design
  • Lowbrow Customs Sportster Parts
  • The Good Old Motorcycle Parts Company
  • CV Performance – Harley Carb Parts
  • My 1990 Sportster Project Pinterest Board
  • TJ Brutal Customs
  • SportsterProject on Instagram
  • Tidewater Motorcycles – Local Shop
  • JP Cycles – Aftermarket Parts
  • 1992 EVO Project Budget
  • XL Forum – Sportster & Buell Community
  • Deadbeat Customs
  • HD OEM Parts Finder
  • Dime City Cycles

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

  • Hersey on Progress – Primary Teardown…
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  • Robert Moughton on 1999 Honda Shadow ACE Project -Finished?
  • Hersey on Registering an Antique Motorcycle

Categories

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