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Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




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  • Rabbit Ear Handlebars 1988 Swedish Style Sportster
    88 Swedish Style Sportster / vlog

    Rabbit Ear Handlebars…

    September 21, 2021 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • 1988 Sportster Swedish Style Project
    88 Swedish Style Sportster / vlog

    1988 Swedish Style Sportster vlog…

    July 27, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey
  • 1988 Swedish Style Sportster
    88 Swedish Style Sportster

    On the road again…

    July 16, 2021 by Hersey
  • Maltese Cross Etched in the Side Cover Mounted on the Bike
    88 Swedish Style Sportster

    Some finishing touches…

    July 14, 2021 by Hersey
  • Bright green paint!!!
    88 Swedish Style Sportster

    Paint, Bright Green Rattle Can Paint…

    July 12, 2021 by Hersey
  • Maltese Cross Velocity Stack
    88 Swedish Style Sportster

    Old School Cool Velocity Stack…

    July 6, 2021 by Hersey
  • 1988 Sportster off the lift for a bit
    88 Swedish Style Sportster

    Getting a little sun…

    June 28, 2021 by Hersey
  • Chain installed and tension adjusted
    88 Swedish Style Sportster

    Chain Final Drive…

    June 24, 2021 by Hersey

Tag: frame

Engine meet frame…
1988 Sportster 

Engine meet frame…

November 26, 2019 by Hersey

My son helped me get the 1988 Sportster Engine mounted in the 1988 Sportster frame…

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Just some paint…
1988 Sportster 

Just some paint…

November 12, 2019 by Hersey

Nothing much to see here. We had a couple of warm days over the past weekend so I got the frame for the 1988 Sportster project painted. Didn’t do anything fancy, just knocked off the powder coat in the places where it…

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Slow progress is still progress…
1988 Sportster 

Slow progress is still progress…

October 7, 2019 by Hersey

Lot going and have been pretty busy. Work and home renovations have not left a lot of time for motorcycle projects. I did get some time over the weekend to tinker a bit and strip down the Sportster frame I picked up…

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Titled 1988 Sportster Frame!!!
1988 Sportster 

Titled 1988 Sportster Frame!!!

September 23, 2019 by Hersey

I had mentioned in a earlier post that I had a lead on a titled 1988 Sportster frame. I have not really been working on the 1988 Sportster as I was waiting to see what was going to come of this. This…

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Frame Painted…
1992 EVO Big Twin 

Frame Painted…

April 1, 2019 by Hersey

Fixed up a couple of my welds and hit the whole frame with a wire wheel. Then sanded the entire frame with 220 grit sandpaper. Cleaned it all up with some degreaser. Probably would have been easier (and maybe better) to have…

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Evo Project Teardown…
1992 EVO Big Twin 

Evo Project Teardown…

March 22, 2019 by Hersey

Everything is mounted up and welded on that needs to be mounted up and welded on. It all fits together like it should, now it’s time to tear things down for prep and paint. My future is full of grinding, sanding, and…

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Have a seat…
1992 EVO Big Twin 

Have a seat…

March 11, 2019 by Hersey

I thought I had an old Softail seat, but I don’t. I know I had one, maybe I sold it 🙁 I did have two touring seats, but neither of those would look right on this. A solo spring seat it is….

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Tank mounts… Mounted!
1992 EVO Big Twin 

Tank mounts… Mounted!

February 24, 2019 by Hersey

The Sportster style gas tank which came with my roller kit mounts to the frame from the underside and included a mounting kit. The tank mounting kit contained rubber grommets for vibration isolation, bolts, washers, spacers, and two 1/4″ steel mounts which…

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Springer FTW…
1992 EVO Big Twin Tools 

Springer FTW…

February 11, 2019 by Hersey

A little work on the 1992 EVO project over the weekend. Pressed the steering neck cups into the frame and mocked up the springer front end. Starting to look like a motorcycle now, and it looks pretty bad ass. Really like the…

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Removed the tank mounts…
1992 EVO Big Twin 

Removed the tank mounts…

February 6, 2019 by Hersey

The weather has been awesome the last few days. This afternoon I opened up the garage doors and did a little cutting and grinding on the frame of the Evo project. The frame of the roller I purchased was set up for…

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Links and Resources

  • JP Cycles – Aftermarket Parts
  • Biker Direct – Aftermarket Parts
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  • SportsterProject on Instagram
  • Tidewater Motorcycles – Local Shop
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  • The Good Old Motorcycle Parts Company
  • CV Performance – Harley Carb Parts
  • Dime City Cycles
  • Deadbeat Customs
  • Billet Proof Design
  • Lowbrow Customs Sportster Parts
  • XL Forum – Sportster & Buell Community
  • My 1990 Sportster Project Pinterest Board

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

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