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Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




  • Home
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  • OEM
  • 1988 Sportster
  • 1990 Sportster
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  • Other Stuff
  • Rabbit Ear Handlebars 1988 Swedish Style Sportster
    88 Swedish Style Sportster / vlog

    Rabbit Ear Handlebars…

    September 21, 2021 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • 1988 Sportster Swedish Style Project
    88 Swedish Style Sportster / vlog

    1988 Swedish Style Sportster vlog…

    July 27, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey
  • 1988 Swedish Style Sportster
    88 Swedish Style Sportster

    On the road again…

    July 16, 2021 by Hersey
  • Maltese Cross Etched in the Side Cover Mounted on the Bike
    88 Swedish Style Sportster

    Some finishing touches…

    July 14, 2021 by Hersey
  • Bright green paint!!!
    88 Swedish Style Sportster

    Paint, Bright Green Rattle Can Paint…

    July 12, 2021 by Hersey
  • Maltese Cross Velocity Stack
    88 Swedish Style Sportster

    Old School Cool Velocity Stack…

    July 6, 2021 by Hersey
  • 1988 Sportster off the lift for a bit
    88 Swedish Style Sportster

    Getting a little sun…

    June 28, 2021 by Hersey
  • Chain installed and tension adjusted
    88 Swedish Style Sportster

    Chain Final Drive…

    June 24, 2021 by Hersey

Tag: gaskets

Tearing Down the Sportster..
88 Swedish Style Sportster 

Tearing Down the Sportster..

April 26, 2021 by Hersey

The 88 Sportster has been in the garage for about a week now and it is pretty much tore down as far as I want/need to tear it down. Getting all the gasket material cleaned off of her and working to figure…

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2001 Sportster Rocker Box Leak
Other Stuff 

2001 Sportster Rocker Box Leak

December 21, 2020 by Hersey

A buddy of mine, Cory, recently picked up a really nice 2001 Harley Davidson 1200 Sportster Custom. The bike is in pretty decent shape and mostly original. There were a few things that needed to be addressed, it had been sitting for…

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Parts is parts…
1992 EVO Big Twin 

Parts is parts…

December 7, 2018 by Hersey

Everything has been cleaned up and ready to start putting things back together. Ordered some of the parts I need to get started with the assembly. Some of them will be here this weekend so I may get a chance to get…

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Rear Rocker Box…
1990 Sportster 

Rear Rocker Box…

August 11, 2018 by sporty

Got a chance to open up the rear rocker box to replace the tappet guide and pushrod cover o-rings, adjust the pushrods, and replace the rocker box gaskets. Second verse same as the first (or front in this case).

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Front Rocker Box…
1990 Sportster 

Front Rocker Box…

July 23, 2018 by sporty

Storms looming in the area most of the day on Sunday provided me with an unexpected opportunity to get some tinkering done on the Sporty. Worked on the front cylinder to replace the o-rings on the tappet guides and pushrod covers, adjust…

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Tags

bars battery black brakes caliper carb carburetor chain Clutch cut cylinder engine exhaust fender frame garage gaskets gas tank Harley Davidson headlight heads honda shadow ignition iron butt jeep mount oil lines oil tank paint parts piston Primary project pushrods rear ride sissy bar Sportster start Street Glide tank TJ Brutal Customs weld wheel wiring




Links and Resources

  • 1992 EVO Project Budget
  • CV Performance – Harley Carb Parts
  • My 1990 Sportster Project Pinterest Board
  • Deadbeat Customs
  • SportsterProject on Instagram
  • XL Forum – Sportster & Buell Community
  • Biker Direct – Aftermarket Parts
  • HD OEM Parts Finder
  • TJ Brutal Customs
  • Tidewater Motorcycles – Local Shop
  • Dime City Cycles
  • TC Bros Choppers
  • Lowbrow Customs Sportster Parts
  • Billet Proof Design
  • JP Cycles – Aftermarket Parts
  • The Good Old Motorcycle Parts Company

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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Categories

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