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Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




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  • 1988 Sportster
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  • Other Stuff
  • Rabbit Ear Handlebars 1988 Swedish Style Sportster
    88 Swedish Style Sportster / vlog

    Rabbit Ear Handlebars…

    September 21, 2021 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • 1988 Sportster Swedish Style Project
    88 Swedish Style Sportster / vlog

    1988 Swedish Style Sportster vlog…

    July 27, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey
  • 1988 Swedish Style Sportster
    88 Swedish Style Sportster

    On the road again…

    July 16, 2021 by Hersey
  • Maltese Cross Etched in the Side Cover Mounted on the Bike
    88 Swedish Style Sportster

    Some finishing touches…

    July 14, 2021 by Hersey
  • Bright green paint!!!
    88 Swedish Style Sportster

    Paint, Bright Green Rattle Can Paint…

    July 12, 2021 by Hersey
  • Maltese Cross Velocity Stack
    88 Swedish Style Sportster

    Old School Cool Velocity Stack…

    July 6, 2021 by Hersey
  • 1988 Sportster off the lift for a bit
    88 Swedish Style Sportster

    Getting a little sun…

    June 28, 2021 by Hersey
  • Chain installed and tension adjusted
    88 Swedish Style Sportster

    Chain Final Drive…

    June 24, 2021 by Hersey

Tag: mount

Key switch and light mount…
88 Swedish Style Sportster 

Key switch and light mount…

May 12, 2021 by Hersey

Last night I had some time in the garage and I made a mount for the key switch, oil pressure indicator light and neutral indicator light. The bike did not have oil pressure or neutral indicators. Since I am adding them I…

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Let there be light…
1988 Sportster 

Let there be light…

May 5, 2020 by Hersey

Just tinkering with the wiring on the ’88 Sportster. Had a 4 x 6 rectangle headlight bucket in a box of parts I picked up. I made a mount for it out of some aluminum to attach it to the lower tree….

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Headlight mount…
1988 Sportster 

Headlight mount…

April 30, 2020 by Hersey

Hope everyone is safe and well. I worked on the headlight for the ’88 Sportster Project last night. Had a cool rectangle headlight that was in a box of parts I picked up when I acquired the 1988 Sportster frame. Just needed…

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Passenger Seat…
1992 EVO Big Twin 

Passenger Seat…

April 30, 2019 by Hersey

I picked up a passenger seat for the EVO project on eBay. It is a take off from a Dyna Wide Glide or some other Dyna model. It was pretty in-expensive (less than $40), especially since it is an actual Harley OEM…

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Have a seat…
1992 EVO Big Twin 

Have a seat…

March 11, 2019 by Hersey

I thought I had an old Softail seat, but I don’t. I know I had one, maybe I sold it 🙁 I did have two touring seats, but neither of those would look right on this. A solo spring seat it is….

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Rear Fender… Mounted!
1992 EVO Big Twin 

Rear Fender… Mounted!

March 8, 2019 by Hersey

I have been in Vegas this week for a work conference, but before I left I was able to mock up is the rear fender. To get the fender mounted I needed to get the fender centered, weld a fender support bracket…

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Tank mounts… Mounted!
1992 EVO Big Twin 

Tank mounts… Mounted!

February 24, 2019 by Hersey

The Sportster style gas tank which came with my roller kit mounts to the frame from the underside and included a mounting kit. The tank mounting kit contained rubber grommets for vibration isolation, bolts, washers, spacers, and two 1/4″ steel mounts which…

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Tags

bars battery black brakes caliper carb carburetor chain Clutch cut cylinder engine exhaust fender frame garage gaskets gas tank Harley Davidson headlight heads honda shadow ignition iron butt jeep mount oil lines oil tank paint parts piston Primary project pushrods rear ride sissy bar Sportster start Street Glide tank TJ Brutal Customs weld wheel wiring




Links and Resources

  • Billet Proof Design
  • Tidewater Motorcycles – Local Shop
  • HD OEM Parts Finder
  • TJ Brutal Customs
  • CV Performance – Harley Carb Parts
  • Biker Direct – Aftermarket Parts
  • Dime City Cycles
  • SportsterProject on Instagram
  • XL Forum – Sportster & Buell Community
  • TC Bros Choppers
  • The Good Old Motorcycle Parts Company
  • 1992 EVO Project Budget
  • Deadbeat Customs
  • My 1990 Sportster Project Pinterest Board
  • Lowbrow Customs Sportster Parts
  • JP Cycles – Aftermarket Parts

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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Categories

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Most Viewed Posts

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