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Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




  • Home
  • eBay
  • Tools
  • OEM
  • 1988 Sportster
  • 1990 Sportster
  • 1992 EVO Big Twin
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  • Other Stuff
  • Rabbit Ear Handlebars 1988 Swedish Style Sportster
    88 Swedish Style Sportster / vlog

    Rabbit Ear Handlebars…

    September 21, 2021 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • 1988 Sportster Swedish Style Project
    88 Swedish Style Sportster / vlog

    1988 Swedish Style Sportster vlog…

    July 27, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey
  • 1988 Swedish Style Sportster
    88 Swedish Style Sportster

    On the road again…

    July 16, 2021 by Hersey
  • Maltese Cross Etched in the Side Cover Mounted on the Bike
    88 Swedish Style Sportster

    Some finishing touches…

    July 14, 2021 by Hersey
  • Bright green paint!!!
    88 Swedish Style Sportster

    Paint, Bright Green Rattle Can Paint…

    July 12, 2021 by Hersey
  • Maltese Cross Velocity Stack
    88 Swedish Style Sportster

    Old School Cool Velocity Stack…

    July 6, 2021 by Hersey
  • 1988 Sportster off the lift for a bit
    88 Swedish Style Sportster

    Getting a little sun…

    June 28, 2021 by Hersey
  • Chain installed and tension adjusted
    88 Swedish Style Sportster

    Chain Final Drive…

    June 24, 2021 by Hersey

Tag: oil tank

Battery Tray Mount Repair…
88 Swedish Style Sportster 

Battery Tray Mount Repair…

May 14, 2021 by Hersey

On this 88 Sportster both of the mounts on the oil tank which the battery tray bolts to are broken. Forney Easy Weld 140MP to the rescue! Removed the oil tank, cleaned it up, and did a piss poor job of welding…

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Rattle Can Painting FTW!
1992 EVO Big Twin 

Rattle Can Painting FTW!

May 6, 2019 by Hersey

Paint a motorcycle any color you want as long as it’s black. This weekend I was able to get the rear fender and the oil tank painted. Nothing fancy, just flat black. Just used off the shelf spray paint and it turned…

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New Oil Tank
1990 Sportster 

New Oil Tank

March 21, 2018 by sporty

Had the day off today and the new oil tank showed up. After a trip to the dealership to pick up the isolation mounts I got it fitted. Not completely done yet, I have a couple other things to do first, but…

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Oil Line to Tank Connections
1990 Sportster 

Oil Line to Tank Connections

March 5, 2018 by sporty

Just documenting the location of the oil lines on the 1990 Sportster for replacement. The oil lines are in pretty bad shape (cracked and leaking at fittings) and all of them need to be replaced. Also going to replace the oil tank…

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Tags

bars battery black brakes caliper carb carburetor chain Clutch cut cylinder engine exhaust fender frame garage gaskets gas tank Harley Davidson headlight heads honda shadow ignition iron butt jeep mount oil lines oil tank paint parts piston Primary project pushrods rear ride sissy bar Sportster start Street Glide tank TJ Brutal Customs weld wheel wiring




Links and Resources

  • TJ Brutal Customs
  • XL Forum – Sportster & Buell Community
  • HD OEM Parts Finder
  • JP Cycles – Aftermarket Parts
  • My 1990 Sportster Project Pinterest Board
  • SportsterProject on Instagram
  • CV Performance – Harley Carb Parts
  • Lowbrow Customs Sportster Parts
  • Biker Direct – Aftermarket Parts
  • The Good Old Motorcycle Parts Company
  • Dime City Cycles
  • Tidewater Motorcycles – Local Shop
  • Deadbeat Customs
  • Billet Proof Design
  • 1992 EVO Project Budget
  • TC Bros Choppers

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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Categories

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Most Viewed Posts

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