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Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




  • Home
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  • 1988 Sportster
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  • Other Stuff
  • Rabbit Ear Handlebars 1988 Swedish Style Sportster
    88 Swedish Style Sportster / vlog

    Rabbit Ear Handlebars…

    September 21, 2021 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • 1988 Sportster Swedish Style Project
    88 Swedish Style Sportster / vlog

    1988 Swedish Style Sportster vlog…

    July 27, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey
  • 1988 Swedish Style Sportster
    88 Swedish Style Sportster

    On the road again…

    July 16, 2021 by Hersey
  • Maltese Cross Etched in the Side Cover Mounted on the Bike
    88 Swedish Style Sportster

    Some finishing touches…

    July 14, 2021 by Hersey
  • Bright green paint!!!
    88 Swedish Style Sportster

    Paint, Bright Green Rattle Can Paint…

    July 12, 2021 by Hersey
  • Maltese Cross Velocity Stack
    88 Swedish Style Sportster

    Old School Cool Velocity Stack…

    July 6, 2021 by Hersey
  • 1988 Sportster off the lift for a bit
    88 Swedish Style Sportster

    Getting a little sun…

    June 28, 2021 by Hersey
  • Chain installed and tension adjusted
    88 Swedish Style Sportster

    Chain Final Drive…

    June 24, 2021 by Hersey

Tag: paint

Heritage Tins…
1992 Heritage Softail 

Heritage Tins…

September 14, 2020 by Hersey

Got the new tanks for the Heritage painted in a nice rattle can flat black. They don’t look bad for what they are, couple cans of primer and a couple cans of Rustoleum Flat Black. I like them and it only cost…

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Just some paint…
1988 Sportster 

Just some paint…

November 12, 2019 by Hersey

Nothing much to see here. We had a couple of warm days over the past weekend so I got the frame for the 1988 Sportster project painted. Didn’t do anything fancy, just knocked off the powder coat in the places where it…

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Gas Tank Painted…
1992 EVO Big Twin 

Gas Tank Painted…

May 26, 2019 by Hersey

Broke out the rattle cans again over the Memorial Day weekend and I got the gas tank painted. Turned out just as nice as the oil tank and fender.

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Getting her started to do list…
1992 EVO Big Twin 

Getting her started to do list…

May 13, 2019 by Hersey

Made a fair bit of progress on the EVO project this weekend. Time to start working toward getting her running. Want to get her to start before putting a bunch more money into other functional and cosmetic pieces (like controls, lights, etc.)

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Rattle Can Painting FTW!
1992 EVO Big Twin 

Rattle Can Painting FTW!

May 6, 2019 by Hersey

Paint a motorcycle any color you want as long as it’s black. This weekend I was able to get the rear fender and the oil tank painted. Nothing fancy, just flat black. Just used off the shelf spray paint and it turned…

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Frame Painted…
1992 EVO Big Twin 

Frame Painted…

April 1, 2019 by Hersey

Fixed up a couple of my welds and hit the whole frame with a wire wheel. Then sanded the entire frame with 220 grit sandpaper. Cleaned it all up with some degreaser. Probably would have been easier (and maybe better) to have…

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Evo Project Teardown…
1992 EVO Big Twin 

Evo Project Teardown…

March 22, 2019 by Hersey

Everything is mounted up and welded on that needs to be mounted up and welded on. It all fits together like it should, now it’s time to tear things down for prep and paint. My future is full of grinding, sanding, and…

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Frame Freshening Up – 10 Foot Fix
1990 Sportster 

Frame Freshening Up – 10 Foot Fix

March 19, 2018 by sporty

Took a wire brush to a couple of rust spots where the seat hits the frame. Cleaned them up real good, hit them with some etching primer and then some black engine paint.

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Links and Resources

  • SportsterProject on Instagram
  • TC Bros Choppers
  • HD OEM Parts Finder
  • 1992 EVO Project Budget
  • Deadbeat Customs
  • TJ Brutal Customs
  • Biker Direct – Aftermarket Parts
  • Dime City Cycles
  • My 1990 Sportster Project Pinterest Board
  • JP Cycles – Aftermarket Parts
  • Lowbrow Customs Sportster Parts
  • CV Performance – Harley Carb Parts
  • Tidewater Motorcycles – Local Shop
  • Billet Proof Design
  • XL Forum – Sportster & Buell Community
  • The Good Old Motorcycle Parts Company

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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