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Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




  • Home
  • eBay
  • Tools
  • OEM
  • 1988 Sportster
  • 1990 Sportster
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  • 1999 Honda Shadow
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  • Other Stuff
  • Rabbit Ear Handlebars 1988 Swedish Style Sportster
    88 Swedish Style Sportster / vlog

    Rabbit Ear Handlebars…

    September 21, 2021 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • 1988 Sportster Swedish Style Project
    88 Swedish Style Sportster / vlog

    1988 Swedish Style Sportster vlog…

    July 27, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey
  • 1988 Swedish Style Sportster
    88 Swedish Style Sportster

    On the road again…

    July 16, 2021 by Hersey
  • Maltese Cross Etched in the Side Cover Mounted on the Bike
    88 Swedish Style Sportster

    Some finishing touches…

    July 14, 2021 by Hersey
  • Bright green paint!!!
    88 Swedish Style Sportster

    Paint, Bright Green Rattle Can Paint…

    July 12, 2021 by Hersey
  • Maltese Cross Velocity Stack
    88 Swedish Style Sportster

    Old School Cool Velocity Stack…

    July 6, 2021 by Hersey
  • 1988 Sportster off the lift for a bit
    88 Swedish Style Sportster

    Getting a little sun…

    June 28, 2021 by Hersey
  • Chain installed and tension adjusted
    88 Swedish Style Sportster

    Chain Final Drive…

    June 24, 2021 by Hersey

Tag: piston

Picked up a new Sportster project…
88 Swedish Style Sportster 

Picked up a new Sportster project…

April 19, 2021 by Hersey

I picked up a new project this weekend… a 1988 Harley Davidson Sportster with a custom swedish style frame. Jon, the previous owner, reached out to me in a comment on SportsterProject.com to see if I was interested in it. I was…

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Pistons, Rings and Cylinders…
1992 EVO Big Twin Tools 

Pistons, Rings and Cylinders…

December 17, 2018 by Hersey

Making progress on the 1992 Evolution motor. Got the pistons installed and the wrist pins in. Installed the rings on the pistons and the cylinders installed. Starting to look like a motor again, instead of just a bunch of parts scattered about…

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Wrist Pins Pulled…
1992 EVO Big Twin Tools 

Wrist Pins Pulled…

November 25, 2018 by Hersey

Needed a tool to remove the piston wrist pins. The service manual says the pins are loose fit and should push out once the clips are removed, this was not so. Ordered this piston pin puller from Amazon and it got the…

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EVO Motor Teardown…
1992 EVO Big Twin 

EVO Motor Teardown…

November 19, 2018 by Hersey

Started tearing down the 1992 EVO motor this past weekend. Removed the rocker boxes, cylinder heads, pushrods, tappet guides, etc. Nothing too exciting. Just getting it all stripped down to hopefully bring it back to life and use it as the base…

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Front Brake Caliper Rebuild…
1990 Sportster 

Front Brake Caliper Rebuild…

October 23, 2018 by sporty

There is always something… Everything is put back together. Thought we were ready to ride. Before we left for Biketoberfest I noticed a leak up front. Thought it might be fork oil but it was brake fluid. The front brake caliper was…

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Tags

bars battery black brakes caliper carb carburetor chain Clutch cut cylinder engine exhaust fender frame garage gaskets gas tank Harley Davidson headlight heads honda shadow ignition iron butt jeep mount oil lines oil tank paint parts piston Primary project pushrods rear ride sissy bar Sportster start Street Glide tank TJ Brutal Customs weld wheel wiring




Links and Resources

  • HD OEM Parts Finder
  • TC Bros Choppers
  • XL Forum – Sportster & Buell Community
  • Lowbrow Customs Sportster Parts
  • TJ Brutal Customs
  • 1992 EVO Project Budget
  • The Good Old Motorcycle Parts Company
  • CV Performance – Harley Carb Parts
  • Tidewater Motorcycles – Local Shop
  • JP Cycles – Aftermarket Parts
  • My 1990 Sportster Project Pinterest Board
  • Deadbeat Customs
  • SportsterProject on Instagram
  • Dime City Cycles
  • Biker Direct – Aftermarket Parts
  • Billet Proof Design

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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  • Robert Moughton on 1999 Honda Shadow ACE Project -Finished?
  • Hersey on Registering an Antique Motorcycle

Categories

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