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Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




  • Home
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  • OEM
  • 1988 Sportster
  • 1990 Sportster
  • 1992 EVO Big Twin
  • 2014 Street Glide
  • 1992 Heritage Softail
  • 1999 Honda Shadow
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  • Other Stuff
  • Tested the rear brake bracket fit using the hardware supplied in the kit.
    1990 Sportster

    Sportster Hardtail Rear Brake Bracket…

    December 27, 2023 by Hersey
  • Checking Engine Fit after Welding the TCBro's Hardtail
    1990 Sportster

    Sportster Hardtail Progress…

    December 14, 2023 by Hersey
  • 1990 Sportster

    Cutting the Sportster in Half…

    December 1, 2023 by Hersey
  • TC Bros Sportster Weld-on Hardtail Kit
    1990 Sportster

    Measure 3157 times…

    November 27, 2023 by Hersey
  • Sportster Stripped Down Ready for the TC Bros Hardtail Kit
    1990 Sportster

    Hardtailing the 90 Sportster…

    November 25, 2023 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • Front Forks Reassembled on the 1990 Sportster
    1990 Sportster / vlog

    90 Sportster Leaky Fork Seal…

    August 25, 2021 by Hersey
  • All Balls Carburetor Rebuild Kit - Everything needed for a CV Carburetor Rebuild - Gaskets, Jets, Screws
    1990 Sportster / vlog

    Rebuilding the carb for the 90 Sportster…

    August 16, 2021 by Hersey
  • Harley Davidson Carburetor Cleaned and Ready for Rebuild
    1990 Sportster / vlog

    Cleaning the carb for the 90 Sportster…

    August 14, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey

Tag: project

Interior LED Accent Lighting for the Jeep
Jeeps Other Stuff 

Interior LED Accent Lighting for the Jeep

September 5, 2022 by Hersey

I installed a set of inexpensive floorboard LED accent lights in my 2020 Jeep Wrangler JL. Alright I’ll admit this is a bit silly and provides no practical value at all, but… I think they look pretty cool and the light kit…

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On the road again…
88 Swedish Style Sportster 

On the road again…

July 16, 2021 by Hersey

I am glad I was able to save this late 80’s EVO Sportster. A few months ago I started this project after receiving a message from Jon, a SportsterProject.com reader. Jon had this 1988 Sportster with a Swedish Style frame which he…

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Picked up a new Sportster project…
88 Swedish Style Sportster 

Picked up a new Sportster project…

April 19, 2021 by Hersey

I picked up a new project this weekend… a 1988 Harley Davidson Sportster with a custom swedish style frame. Jon, the previous owner, reached out to me in a comment on SportsterProject.com to see if I was interested in it. I was…

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1999 Honda Shadow ACE Project -Finished?
1999 Honda Shadow 

1999 Honda Shadow ACE Project -Finished?

March 31, 2021 by Hersey

I bought the 1999 Honda Shadow ACE for Sandy back in 2002 and since then not much changed with it. A few things here and there, but nothing major. After stumbling across TJ Brutal Customs we got some inspiration to give the…

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And so it begins… again… 1988 Sportster Project
1988 Sportster 

And so it begins… again… 1988 Sportster Project

August 21, 2019 by Hersey

The other night I was just browsing the market place on Facebook looking at motorcycles and motorcycle parts. Not really looking to buy anything, just looking at what was out there. This crusty old 1988 Sportster 883 Evolution engine caught my eye….

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1992 Evolution Project.. The Finish Line…
1992 EVO Big Twin 

1992 Evolution Project.. The Finish Line…

July 22, 2019 by Hersey

I started this project many months ago after finishing up the 1990 Sportster Project. I had a 1992 Evolution motor which came out of my 1992 Heritage when I replaced it with an S&S 96″ motor. The motor was worn out, had…

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Cigar Lounge Project…
DIY 

Cigar Lounge Project…

April 8, 2019 by Hersey

I know this is not motorcycle related, but Spring has sprung and Summer is on the way. Things are still moving forward with the 1992 EVO Project, but with the weather warming up I have a few projects to do in the…

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EVO Motor Project…
1992 EVO Big Twin 

EVO Motor Project…

October 31, 2018 by Hersey Cartwright

Yeah, I know this is not a Sportster but this is my next project. This 1992 Harley Davidson 80″ Evolution motor was replaced with a 96″ S&S motor in my 1992 Heritage Softail many years ago. It has been sitting on the…

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Tags

battery black brakes caliper carburetor chain cut cylinder engine exhaust fender frame garage gaskets gas tank hardtail Harley Davidson headlight heads honda shadow ignition intake iron butt jeep mount oil lines oil tank paint parts piston Primary project pushrods rear ride sissy bar Sportster start Street Glide tank TJ Brutal Customs valve weld wheel wiring

Links and Resources

  • SportsterProject on Instagram
  • Biker Direct – Aftermarket Parts
  • Billet Proof Design
  • Lowbrow Customs Sportster Parts
  • Deadbeat Customs
  • The Good Old Motorcycle Parts Company
  • XL Forum – Sportster & Buell Community
  • 1992 EVO Project Budget
  • My 1990 Sportster Project Pinterest Board
  • Tidewater Motorcycles – Local Shop
  • HD OEM Parts Finder
  • CV Performance – Harley Carb Parts
  • Dime City Cycles
  • JP Cycles – Aftermarket Parts
  • TJ Brutal Customs
  • TC Bros Choppers

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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