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Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




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  • Rabbit Ear Handlebars 1988 Swedish Style Sportster
    88 Swedish Style Sportster / vlog

    Rabbit Ear Handlebars…

    September 21, 2021 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • 1988 Sportster Swedish Style Project
    88 Swedish Style Sportster / vlog

    1988 Swedish Style Sportster vlog…

    July 27, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey
  • 1988 Swedish Style Sportster
    88 Swedish Style Sportster

    On the road again…

    July 16, 2021 by Hersey
  • Maltese Cross Etched in the Side Cover Mounted on the Bike
    88 Swedish Style Sportster

    Some finishing touches…

    July 14, 2021 by Hersey
  • Bright green paint!!!
    88 Swedish Style Sportster

    Paint, Bright Green Rattle Can Paint…

    July 12, 2021 by Hersey
  • Maltese Cross Velocity Stack
    88 Swedish Style Sportster

    Old School Cool Velocity Stack…

    July 6, 2021 by Hersey
  • 1988 Sportster off the lift for a bit
    88 Swedish Style Sportster

    Getting a little sun…

    June 28, 2021 by Hersey
  • Chain installed and tension adjusted
    88 Swedish Style Sportster

    Chain Final Drive…

    June 24, 2021 by Hersey

Tag: wiring

Almost there…
1988 Sportster 

Almost there…

April 16, 2020 by Hersey

Did a little work on the 1988 Sportster project last night and she is almost ready to take for a ride. Nowhere near finished, but almost to the point I should be able to hop on and take her for a spin.

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Sportster Project Wiring…
1988 Sportster 

Sportster Project Wiring…

January 27, 2020 by Hersey

Worked on wiring up the 1988 Sportster Project this weekend. Planned every thing out and got most of it wired up including all the switches and breakers. Added a keyed switch and start button to the aluminum side cover I made last…

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Get Her Running To Do List…
1988 Sportster 

Get Her Running To Do List…

January 13, 2020 by Hersey

Did a bit of tinkering on the 1988 Sportster over the weekend. Got the oil tank painted, mounted, and plumbed up. Looks pretty good on there.

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Handlebars and controls…
1992 EVO Big Twin 

Handlebars and controls…

July 4, 2019 by Hersey

Happy 4th!!! Man was it hot out in the garage yesterday afternoon. UPS showed up with the new, correct length, idle and throttle cables I ordered so after work I did a bit of tinkering on the project. The handlebars and controls…

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EVO Project Wiring…
1992 EVO Big Twin 

EVO Project Wiring…

May 27, 2019 by Hersey

While I was waiting for the paint on the tank to dry I worked on getting the 1992 EVO Project wired up and put a battery in it this weekend. I picked up a complete main wiring harness on eBay a while…

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So many wires…
1992 EVO Big Twin 

So many wires…

May 17, 2019 by Hersey

Just a quick short update. Started working wiring things up. Unfortunately there is not enough clearance between the rear fender and starter to mount the circuit breakers where I wanted them, so I have to figure something else out.

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Getting her started to do list…
1992 EVO Big Twin 

Getting her started to do list…

May 13, 2019 by Hersey

Made a fair bit of progress on the EVO project this weekend. Time to start working toward getting her running. Want to get her to start before putting a bunch more money into other functional and cosmetic pieces (like controls, lights, etc.)

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RPM…
1990 Sportster 

RPM…

October 8, 2018 by sporty

Installed a cheap tachometer on the 1990 Sportster. I’ll upgrade it to something nicer one day, or not. Really only installed it cause the wiring was already there and it was cheap.

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Weekend Tinkering – Re-wiring the Sporty
1990 Sportster Tools 

Weekend Tinkering – Re-wiring the Sporty

March 18, 2018 by sporty

The wiring on the bike was a mess. Along the way someone installed a bunch of extra junk (turn signal canceller, brake flasher, etc) and moved a bunch of stuff around. Previous owner said it had fatbob tanks with a dash on…

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Links and Resources

  • TC Bros Choppers
  • Deadbeat Customs
  • Lowbrow Customs Sportster Parts
  • HD OEM Parts Finder
  • JP Cycles – Aftermarket Parts
  • 1992 EVO Project Budget
  • Dime City Cycles
  • SportsterProject on Instagram
  • Biker Direct – Aftermarket Parts
  • My 1990 Sportster Project Pinterest Board
  • Tidewater Motorcycles – Local Shop
  • Billet Proof Design
  • CV Performance – Harley Carb Parts
  • TJ Brutal Customs
  • XL Forum – Sportster & Buell Community
  • The Good Old Motorcycle Parts Company

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

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