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Sportster Project

Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on building a 1988 Sportster. I also post information on other DIY projects I tinker on.




  • Home
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  • OEM
  • 1988 Sportster
  • 1990 Sportster
  • 1992 EVO Big Twin
  • 2014 Street Glide
  • 1992 Heritage Softail
  • 1999 Honda Shadow
  • Riding
  • Noco Battery Charger Quick Connect
    1988 Sportster / Tools

    Charge!!! Battery Charger Quick Connect…

    August 9, 2020 by herseyc
  • Old school king queen Harley Davidson Sportster seat.
    1988 Sportster

    Old School Seat…

    July 15, 2020 by herseyc
  • Sportster Carburetor
    1988 Sportster

    Running right…

    May 11, 2020May 11, 2020 by herseyc
  • LED Headlight
    1988 Sportster

    Let there be light…

    May 5, 2020 by herseyc
  • Headlight Mount - Headlight attached to mount.
    1988 Sportster

    Headlight mount…

    April 30, 2020November 12, 2020 by herseyc
  • SportsterProject.com Tank Decal - Step 3
    1988 Sportster

    Decals…

    April 20, 2020 by herseyc
  • 1988 Sportster Project - Almost Ready to Ride
    1988 Sportster

    Almost there…

    April 16, 2020November 12, 2020 by herseyc
  • Sportster Tank and Front Fender Painted Satin Black
    1988 Sportster

    Little bit of black paint…

    April 13, 2020November 12, 2020 by herseyc
  • Sportster forward controls shift linkage
    1988 Sportster

    Shift linkage…

    March 30, 2020 by herseyc
  • Sportster Air Cleaner
    1988 Sportster

    DIY Sportster carburetor air cleaner…

    March 13, 2020 by herseyc

Month: June 2019

She RUNS!!!
1992 EVO Big Twin 

She RUNS!!!

June 23, 2019June 23, 2019 by herseyc

Had some time Friday after work to get things buttoned up and give starting her up a try. Wasn’t much left to do: connect the coil, add some oil, put some fuel in the tank, cross our fingers, and hope for the…

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Hot pipes and a few other odds and ends…
1992 EVO Big Twin 

Hot pipes and a few other odds and ends…

June 13, 2019 by herseyc

Had a couple of hours last night after work so I tinkered a bit and made some more progress towards making her run. Belt drive primary is on, exhaust is on, carburetor is on, transmission is buttoned up, most of the wiring…

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Harley Davidson Vehicle Operations Tour…
Other Stuff 

Harley Davidson Vehicle Operations Tour…

June 11, 2019June 11, 2019 by herseyc

This past weekend Sandy and I traveled up to New Hampshire to celebrate the wedding of some good friends of ours. It was a beautiful ceremony and a great time. On the way home we had time to take a slight detour…

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Interesting… Peanut City Chop and Swap
Other Stuff 

Interesting… Peanut City Chop and Swap

June 6, 2019June 19, 2019 by herseyc

Updated 06/19/2019 – Don’t know much about this, but putting it here so I can check into it later. The only info I have seen so far is on the Instagram page @peanut_city_chop_and_swap. The page says it’s going to be a Vintage…

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Compu-Fire HDE-1 Ignition Static Timing…
1992 EVO Big Twin 

Compu-Fire HDE-1 Ignition Static Timing…

June 2, 2019November 12, 2020 by herseyc

For the EVO project I am using the Compu-Fire HDE-1 Digital Electronic Ignition. I used this same set up on the 1990 Sportster Project, it was easy to set up and so far it works well. I decided to do something a…

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Tags

bars Biketoberfest black brakes carburetor chain Clutch coil cut cylinder DIY engine exhaust fender frame garage gaskets gas tank Harley Davidson headlight heads ignition iron butt leak mount oil lines oil pump oil tank paint parts piston Primary project pushrods rear ride rocker box Sportster start Street Glide tank tappet weld wheels wiring




Links and Resources

  • SportsterProject on Instagram
  • JP Cycles – Aftermarket Parts
  • TC Bros Choppers
  • XL Forum – Sportster & Buell Community
  • Dime City Cycles
  • 1992 EVO Project Budget
  • Deadbeat Customs
  • Tidewater Motorcycles – Local Shop
  • Lowbrow Customs Sportster Parts
  • CV Performance – Harley Carb Parts
  • My 1990 Sportster Project Pinterest Board
  • HD OEM Parts Finder
  • Biker Direct – Aftermarket Parts
  • The Good Old Motorcycle Parts Company
  • Billet Proof Design

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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Categories

  • 1988 Sportster
  • 1990 Sportster
  • 1992 EVO Big Twin
  • 1992 Heritage Softail
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