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Sportster Project

Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on building a 1999 Honda Shadow ACE. I also post information on other DIY projects I tinker on.




  • Home
  • eBay
  • Tools
  • OEM
  • 1988 Sportster
  • 1990 Sportster
  • 1992 EVO Big Twin
  • 2014 Street Glide
  • 1992 Heritage Softail
  • 1999 Honda Shadow
  • Riding
  • Other Stuff
  • Sportster 2:1 Mini-Speedometer
    1988 Sportster

    How Fast is Fast…

    April 12, 2021April 13, 2021 by herseyc
  • Garage built sissy bar
    1988 Sportster

    Garage Built Sissy Bar – Part II

    April 8, 2021 by herseyc
  • Brake Crafters
    1988 Sportster / 1999 Honda Shadow

    Brake parts and rebuild kits…

    March 29, 2021April 3, 2021 by herseyc
  • How to Build a Custom Motorcycle
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / Other Stuff / Tools

    How to Build a Motorcycle…

    February 23, 2021March 19, 2021 by herseyc
  • Noco Battery Charger Quick Connect
    1988 Sportster / Tools

    Charge!!! Battery Charger Quick Connect…

    August 9, 2020 by herseyc
  • Old school king queen Harley Davidson Sportster seat.
    1988 Sportster

    Old School Seat…

    July 15, 2020 by herseyc
  • Sportster Carburetor
    1988 Sportster

    Running right…

    May 11, 2020May 11, 2020 by herseyc
  • LED Headlight
    1988 Sportster

    Let there be light…

    May 5, 2020 by herseyc
  • Headlight Mount - Headlight attached to mount.
    1988 Sportster

    Headlight mount…

    April 30, 2020November 12, 2020 by herseyc
  • SportsterProject.com Tank Decal - Step 3
    1988 Sportster

    Decals…

    April 20, 2020 by herseyc

Month: January 2019

Wheels, Tubes, and Tires…
1992 EVO Big Twin Tools 

Wheels, Tubes, and Tires…

January 20, 2019January 20, 2019 by herseyc

The rolling chassis kit I ordered from American Classic Motors was delivered last week. Everything has been unpacked and checked out. I had some time over the weekend so I mounted tires on the rims. The front and rear wheels for the…

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They see me rollin…
1992 EVO Big Twin 

They see me rollin…

January 14, 2019February 21, 2019 by herseyc

Ordered the roller today for the 1992 Evolution project. The rolling chassis kit I ordered includes a Kraft Tech hardtail frame, 2-under springer forks, front and rear axles, wheels and tires, gas tank, oil tank, handlebars, and a few other bits and…

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Honda Shadow Jet Calculator
1999 Honda Shadow 

Honda Shadow Jet Calculator

January 13, 2019January 13, 2019 by herseyc

Just a handy little carburetor jet calculator for Honda motorcycles I stumbled across while doing some surfing around the interwebs. You pick your bike (bunch of Honda and Kawasaki models available), air cleaner, pipes, elevation, etc and it creates a kit which…

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New to Me Transmission…
1992 EVO Big Twin 

New to Me Transmission…

January 9, 2019January 9, 2019 by herseyc

I picked up a used 5-speed transmission off eBay which came out of a 1990 Harley Softail Custom. It should work just fine for this project. The transmission was mostly complete, except for some parts of the clutch pushrod, and it seems…

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Battery Charger…
Tools 

Battery Charger…

January 4, 2019January 4, 2019 by herseyc

If your bike is going to sit for a bit, either due to not wanting to brave the winter weather or you have it torn apart to do some work or you have more bikes than you can ride at one time,…

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Tags

bars Biketoberfest black brakes caliper carb carburetor chain Clutch coil cut cylinder engine exhaust fender frame garage gaskets gas tank Harley Davidson headlight heads honda shadow ignition iron butt leak motorcycle mount oil lines oil pump paint parts piston Primary project pushrods rear sissy bar Sportster start Street Glide tank TJ Brutal Customs weld wiring




Links and Resources

  • XL Forum – Sportster & Buell Community
  • TJ Brutal Customs
  • Dime City Cycles
  • Tidewater Motorcycles – Local Shop
  • 1992 EVO Project Budget
  • CV Performance – Harley Carb Parts
  • Biker Direct – Aftermarket Parts
  • Lowbrow Customs Sportster Parts
  • My 1990 Sportster Project Pinterest Board
  • HD OEM Parts Finder
  • Deadbeat Customs
  • TC Bros Choppers
  • Billet Proof Design
  • SportsterProject on Instagram
  • JP Cycles – Aftermarket Parts
  • The Good Old Motorcycle Parts Company

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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Categories

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Most Viewed Posts

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