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Sportster Project

Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on building a 1988 Sportster. I also post information on other DIY projects I tinker on.




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  • OEM
  • 1988 Sportster
  • 1990 Sportster
  • 1992 EVO Big Twin
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  • 1999 Honda Shadow
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  • Noco Battery Charger Quick Connect
    1988 Sportster / Tools

    Charge!!! Battery Charger Quick Connect…

    August 9, 2020 by herseyc
  • Old school king queen Harley Davidson Sportster seat.
    1988 Sportster

    Old School Seat…

    July 15, 2020 by herseyc
  • Sportster Carburetor
    1988 Sportster

    Running right…

    May 11, 2020May 11, 2020 by herseyc
  • LED Headlight
    1988 Sportster

    Let there be light…

    May 5, 2020 by herseyc
  • Headlight Mount - Headlight attached to mount.
    1988 Sportster

    Headlight mount…

    April 30, 2020November 12, 2020 by herseyc
  • SportsterProject.com Tank Decal - Step 3
    1988 Sportster

    Decals…

    April 20, 2020 by herseyc
  • 1988 Sportster Project - Almost Ready to Ride
    1988 Sportster

    Almost there…

    April 16, 2020November 12, 2020 by herseyc
  • Sportster Tank and Front Fender Painted Satin Black
    1988 Sportster

    Little bit of black paint…

    April 13, 2020November 12, 2020 by herseyc
  • Sportster forward controls shift linkage
    1988 Sportster

    Shift linkage…

    March 30, 2020 by herseyc
  • Sportster Air Cleaner
    1988 Sportster

    DIY Sportster carburetor air cleaner…

    March 13, 2020 by herseyc

Tag: carburetor

Carburetor Rebuild, Velocity Stacks, and Exhaust…
1999 Honda Shadow 

Carburetor Rebuild, Velocity Stacks, and Exhaust…

January 25, 2021January 25, 2021 by herseyc

Started getting the Honda Shadow put together this weekend. Cleaned and rebuilt the carburetor, replaced the intake boots and most of the fuel lines, installed the new velocity stacks, and mounted up the new exhaust. She also got new plugs all the…

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Shadow Project…
1999 Honda Shadow 

Shadow Project…

January 18, 2021 by herseyc

Honda Shadow that is… Been watching some videos on the TJ Brutal Customs YouTube Channel and it has given me some inspiration to freshen up the wife’s 1999 Honda Shadow ACE. The Shadow runs OK now, just needs a little updating, a…

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Running right…
1988 Sportster 

Running right…

May 11, 2020May 11, 2020 by herseyc

Was having a hard time getting the ’88 Sportster running right. Had some issues with the swap meet find CV carburetor. She would start and run with the choke on, but would not idle without the choke at least part open. She…

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DIY Sportster carburetor air cleaner…
1988 Sportster 

DIY Sportster carburetor air cleaner…

March 13, 2020 by herseyc

I have been trying to figure out what I was going to do for the air cleaner on the 1988 Sportster Project. There are a lot of options out there, and I am trying to keep the cost down. The intake manifold…

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Get Her Running To Do List…
1988 Sportster 

Get Her Running To Do List…

January 13, 2020November 12, 2020 by herseyc

Did a bit of tinkering on the 1988 Sportster over the weekend. Got the oil tank painted, mounted, and plumbed up. Looks pretty good on there.

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Heritage Maintenance…
1992 Heritage Softail 

Heritage Maintenance…

November 4, 2019November 12, 2020 by herseyc

We had the Heritage down in Daytona and had a blast riding around in the Florida sun. I could tell she was feeling a bit neglected due to the other projects. We took a ride up A1A from Ormond Beach to St….

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Honda Shadow Jet Calculator
1999 Honda Shadow 

Honda Shadow Jet Calculator

January 13, 2019January 13, 2019 by herseyc

Just a handy little carburetor jet calculator for Honda motorcycles I stumbled across while doing some surfing around the interwebs. You pick your bike (bunch of Honda and Kawasaki models available), air cleaner, pipes, elevation, etc and it creates a kit which…

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So Close…
1990 Sportster 

So Close…

April 2, 2018 by sporty

Sandy and I did some work on the Sporty over the weekend. Primary is all put together. Carburetor and such is mounted. When we hit the button she turns over, even fires a few times, but will not start. Couple of times…

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bars Biketoberfest black brakes carburetor chain Clutch coil cut cylinder DIY engine exhaust fender frame garage gaskets gas tank Harley Davidson headlight heads ignition iron butt leak mount oil lines oil pump oil tank paint parts piston Primary project pushrods rear ride rocker box Sportster start Street Glide tank tappet weld wheels wiring




Links and Resources

  • Lowbrow Customs Sportster Parts
  • CV Performance – Harley Carb Parts
  • HD OEM Parts Finder
  • SportsterProject on Instagram
  • Dime City Cycles
  • Biker Direct – Aftermarket Parts
  • JP Cycles – Aftermarket Parts
  • Billet Proof Design
  • 1992 EVO Project Budget
  • Deadbeat Customs
  • XL Forum – Sportster & Buell Community
  • My 1990 Sportster Project Pinterest Board
  • TC Bros Choppers
  • Tidewater Motorcycles – Local Shop
  • The Good Old Motorcycle Parts Company

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

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