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Sportster Project

Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on building a 1999 Honda Shadow ACE. I also post information on other DIY projects I tinker on.




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  • 1988 Sportster
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  • Other Stuff
  • Sportster 2:1 Mini-Speedometer
    1988 Sportster

    How Fast is Fast…

    April 12, 2021April 13, 2021 by herseyc
  • Garage built sissy bar
    1988 Sportster

    Garage Built Sissy Bar – Part II

    April 8, 2021 by herseyc
  • Brake Crafters
    1988 Sportster / 1999 Honda Shadow

    Brake parts and rebuild kits…

    March 29, 2021April 3, 2021 by herseyc
  • How to Build a Custom Motorcycle
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / Other Stuff / Tools

    How to Build a Motorcycle…

    February 23, 2021March 19, 2021 by herseyc
  • Noco Battery Charger Quick Connect
    1988 Sportster / Tools

    Charge!!! Battery Charger Quick Connect…

    August 9, 2020 by herseyc
  • Old school king queen Harley Davidson Sportster seat.
    1988 Sportster

    Old School Seat…

    July 15, 2020 by herseyc
  • Sportster Carburetor
    1988 Sportster

    Running right…

    May 11, 2020May 11, 2020 by herseyc
  • LED Headlight
    1988 Sportster

    Let there be light…

    May 5, 2020 by herseyc
  • Headlight Mount - Headlight attached to mount.
    1988 Sportster

    Headlight mount…

    April 30, 2020November 12, 2020 by herseyc
  • SportsterProject.com Tank Decal - Step 3
    1988 Sportster

    Decals…

    April 20, 2020 by herseyc

Tag: project

1999 Honda Shadow ACE Project -Finished?
1999 Honda Shadow 

1999 Honda Shadow ACE Project -Finished?

March 31, 2021 by herseyc

I bought the 1999 Honda Shadow ACE for Sandy back in 2002 and since then not much changed with it. A few things here and there, but nothing major. After stumbling across TJ Brutal Customs we got some inspiration to give the…

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And so it begins… again… 1988 Sportster Project
1988 Sportster 

And so it begins… again… 1988 Sportster Project

August 21, 2019August 21, 2019 by herseyc

The other night I was just browsing the market place on Facebook looking at motorcycles and motorcycle parts. Not really looking to buy anything, just looking at what was out there. This crusty old 1988 Sportster 883 Evolution engine caught my eye….

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1992 Evolution Project.. The Finish Line…
1992 EVO Big Twin 

1992 Evolution Project.. The Finish Line…

July 22, 2019November 12, 2020 by herseyc

I started this project many months ago after finishing up the 1990 Sportster Project. I had a 1992 Evolution motor which came out of my 1992 Heritage when I replaced it with an S&S 96″ motor. The motor was worn out, had…

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Cigar Lounge Project…
DIY 

Cigar Lounge Project…

April 8, 2019April 2, 2021 by herseyc

I know this is not motorcycle related, but Spring has sprung and Summer is on the way. Things are still moving forward with the 1992 EVO Project, but with the weather warming up I have a few projects to do in the…

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EVO Motor Project…
1992 EVO Big Twin 

EVO Motor Project…

October 31, 2018October 31, 2018 by sporty

Yeah, I know this is not a Sportster but this is my next project. This 1992 Harley Davidson 80″ Evolution motor was replaced with a 96″ S&S motor in my 1992 Heritage Softail many years ago. It has been sitting on the…

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bars Biketoberfest black brakes caliper carb carburetor chain Clutch coil cut cylinder engine exhaust fender frame garage gaskets gas tank Harley Davidson headlight heads honda shadow ignition iron butt leak motorcycle mount oil lines oil pump paint parts piston Primary project pushrods rear sissy bar Sportster start Street Glide tank TJ Brutal Customs weld wiring




Links and Resources

  • SportsterProject on Instagram
  • Deadbeat Customs
  • XL Forum – Sportster & Buell Community
  • Biker Direct – Aftermarket Parts
  • Billet Proof Design
  • My 1990 Sportster Project Pinterest Board
  • JP Cycles – Aftermarket Parts
  • CV Performance – Harley Carb Parts
  • Lowbrow Customs Sportster Parts
  • TC Bros Choppers
  • TJ Brutal Customs
  • Tidewater Motorcycles – Local Shop
  • HD OEM Parts Finder
  • The Good Old Motorcycle Parts Company
  • Dime City Cycles
  • 1992 EVO Project Budget

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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Categories

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