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Sportster Project

Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on building a 1999 Honda Shadow ACE. I also post information on other DIY projects I tinker on.




  • Home
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  • OEM
  • 1988 Sportster
  • 1990 Sportster
  • 1992 EVO Big Twin
  • 2014 Street Glide
  • 1992 Heritage Softail
  • 1999 Honda Shadow
  • Riding
  • Other Stuff
  • Sportster 2:1 Mini-Speedometer
    1988 Sportster

    How Fast is Fast…

    April 12, 2021April 13, 2021 by herseyc
  • Garage built sissy bar
    1988 Sportster

    Garage Built Sissy Bar – Part II

    April 8, 2021 by herseyc
  • Brake Crafters
    1988 Sportster / 1999 Honda Shadow

    Brake parts and rebuild kits…

    March 29, 2021April 3, 2021 by herseyc
  • How to Build a Custom Motorcycle
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / Other Stuff / Tools

    How to Build a Motorcycle…

    February 23, 2021March 19, 2021 by herseyc
  • Noco Battery Charger Quick Connect
    1988 Sportster / Tools

    Charge!!! Battery Charger Quick Connect…

    August 9, 2020 by herseyc
  • Old school king queen Harley Davidson Sportster seat.
    1988 Sportster

    Old School Seat…

    July 15, 2020 by herseyc
  • Sportster Carburetor
    1988 Sportster

    Running right…

    May 11, 2020May 11, 2020 by herseyc
  • LED Headlight
    1988 Sportster

    Let there be light…

    May 5, 2020 by herseyc
  • Headlight Mount - Headlight attached to mount.
    1988 Sportster

    Headlight mount…

    April 30, 2020November 12, 2020 by herseyc
  • SportsterProject.com Tank Decal - Step 3
    1988 Sportster

    Decals…

    April 20, 2020 by herseyc

Month: November 2018

Valve Removal…
1992 EVO Big Twin Tools 

Valve Removal…

November 26, 2018 by herseyc

Removed the valves from the EVO motor heads. The valve springs are held with keepers on the valve stems. To remove the valves the springs need to be compressed to remove the keepers.

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Wrist Pins Pulled…
1992 EVO Big Twin Tools 

Wrist Pins Pulled…

November 25, 2018 by herseyc

Needed a tool to remove the piston wrist pins. The service manual says the pins are loose fit and should push out once the clips are removed, this was not so. Ordered this piston pin puller from Amazon and it got the…

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EVO Motor Teardown…
1992 EVO Big Twin 

EVO Motor Teardown…

November 19, 2018November 19, 2018 by herseyc

Started tearing down the 1992 EVO motor this past weekend. Removed the rocker boxes, cylinder heads, pushrods, tappet guides, etc. Nothing too exciting. Just getting it all stripped down to hopefully bring it back to life and use it as the base…

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Sissy Bar Bag…
1990 Sportster 

Sissy Bar Bag…

November 17, 2018November 18, 2018 by herseyc

Wanted a small bag for the Sporty. Just something to keep the registration, glasses, etc. Didn’t want anything too big. Looked at a bunch of different options and found this nylon bag from Deadbeat Customs.

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Street Glide Upgrades…
2014 Street Glide 

Street Glide Upgrades…

November 9, 2018November 12, 2020 by herseyc

I have had the 2014 Street Glide since Biketoberfest 2013. We rode down there on a 2000 Electra Glide and rode home on the 2014 Street Glide. I really like the Street Glide but have not really done anything to it over…

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EVO Repair Manual…
1992 EVO Big Twin 

EVO Repair Manual…

November 4, 2018 by sporty

Picked up the Clymer Repair Manual for 1984-1999 Harley Davidson FLS/FXS Evolution. I already have the factory service manual.

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Street Glide Fuelpak Install…
2014 Street Glide 

Street Glide Fuelpak Install…

November 1, 2018November 12, 2020 by sporty

I installed the Vance & Hines Fuelpak FP3 Fuel Management System on my 2014 Harley Davidson Street Glide. I am planning to do some upgrades on the Street Glide and I need to be able to tune the bike’s fuel injection system…

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Tags

bars Biketoberfest black brakes caliper carb carburetor chain Clutch coil cut cylinder engine exhaust fender frame garage gaskets gas tank Harley Davidson headlight heads honda shadow ignition iron butt leak motorcycle mount oil lines oil pump paint parts piston Primary project pushrods rear sissy bar Sportster start Street Glide tank TJ Brutal Customs weld wiring




Links and Resources

  • Dime City Cycles
  • 1992 EVO Project Budget
  • JP Cycles – Aftermarket Parts
  • Tidewater Motorcycles – Local Shop
  • SportsterProject on Instagram
  • XL Forum – Sportster & Buell Community
  • Biker Direct – Aftermarket Parts
  • Deadbeat Customs
  • Lowbrow Customs Sportster Parts
  • Billet Proof Design
  • TJ Brutal Customs
  • TC Bros Choppers
  • HD OEM Parts Finder
  • CV Performance – Harley Carb Parts
  • My 1990 Sportster Project Pinterest Board
  • The Good Old Motorcycle Parts Company

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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Categories

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Most Viewed Posts

  • Oil Line to Tank Connections (5,706)
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