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Sportster Project

Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on building a 1988 Sportster. I also post information on other DIY projects I tinker on.




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  • OEM
  • 1988 Sportster
  • 1990 Sportster
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  • 1999 Honda Shadow
  • Riding
  • Noco Battery Charger Quick Connect
    1988 Sportster / Tools

    Charge!!! Battery Charger Quick Connect…

    August 9, 2020 by herseyc
  • Old school king queen Harley Davidson Sportster seat.
    1988 Sportster

    Old School Seat…

    July 15, 2020 by herseyc
  • Sportster Carburetor
    1988 Sportster

    Running right…

    May 11, 2020May 11, 2020 by herseyc
  • LED Headlight
    1988 Sportster

    Let there be light…

    May 5, 2020 by herseyc
  • Headlight Mount - Headlight attached to mount.
    1988 Sportster

    Headlight mount…

    April 30, 2020November 12, 2020 by herseyc
  • SportsterProject.com Tank Decal - Step 3
    1988 Sportster

    Decals…

    April 20, 2020 by herseyc
  • 1988 Sportster Project - Almost Ready to Ride
    1988 Sportster

    Almost there…

    April 16, 2020November 12, 2020 by herseyc
  • Sportster Tank and Front Fender Painted Satin Black
    1988 Sportster

    Little bit of black paint…

    April 13, 2020November 12, 2020 by herseyc
  • Sportster forward controls shift linkage
    1988 Sportster

    Shift linkage…

    March 30, 2020 by herseyc
  • Sportster Air Cleaner
    1988 Sportster

    DIY Sportster carburetor air cleaner…

    March 13, 2020 by herseyc

Tag: headlight

Let there be light…
1988 Sportster 

Let there be light…

May 5, 2020 by herseyc

Just tinkering with the wiring on the ’88 Sportster. Had a 4 x 6 rectangle headlight bucket in a box of parts I picked up. I made a mount for it out of some aluminum to attach it to the lower tree….

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Headlight mount…
1988 Sportster 

Headlight mount…

April 30, 2020November 12, 2020 by herseyc

Hope everyone is safe and well. I worked on the headlight for the ’88 Sportster Project last night. Had a cool rectangle headlight that was in a box of parts I picked up when I acquired the 1988 Sportster frame. Just needed…

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Handlebars and controls…
1992 EVO Big Twin 

Handlebars and controls…

July 4, 2019November 12, 2020 by herseyc

Happy 4th!!! Man was it hot out in the garage yesterday afternoon. UPS showed up with the new, correct length, idle and throttle cables I ordered so after work I did a bit of tinkering on the project. The handlebars and controls…

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Signs of Life
1990 Sportster 

Signs of Life

March 26, 2018 by sporty

Just a bit of tinker on the Sporty this weekend. Nothing major done, but checked a couple of small things off the list. Every little thing gets me that much closer to making it go (and be bad ass while going).

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Tags

bars Biketoberfest black brakes carburetor chain Clutch coil cut cylinder DIY engine exhaust fender frame garage gaskets gas tank Harley Davidson headlight heads ignition iron butt leak mount oil lines oil pump oil tank paint parts piston Primary project pushrods rear ride rocker box Sportster start Street Glide tank tappet weld wheels wiring




Links and Resources

  • Dime City Cycles
  • XL Forum – Sportster & Buell Community
  • The Good Old Motorcycle Parts Company
  • TC Bros Choppers
  • HD OEM Parts Finder
  • Billet Proof Design
  • CV Performance – Harley Carb Parts
  • Deadbeat Customs
  • JP Cycles – Aftermarket Parts
  • Biker Direct – Aftermarket Parts
  • My 1990 Sportster Project Pinterest Board
  • Tidewater Motorcycles – Local Shop
  • Lowbrow Customs Sportster Parts
  • SportsterProject on Instagram
  • 1992 EVO Project Budget

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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Categories

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