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Sportster Project

Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on building a 1999 Honda Shadow ACE. I also post information on other DIY projects I tinker on.




  • Home
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  • Tools
  • OEM
  • 1988 Sportster
  • 1990 Sportster
  • 1992 EVO Big Twin
  • 2014 Street Glide
  • 1992 Heritage Softail
  • 1999 Honda Shadow
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  • Other Stuff
  • Sportster 2:1 Mini-Speedometer
    1988 Sportster

    How Fast is Fast…

    April 12, 2021April 13, 2021 by herseyc
  • Garage built sissy bar
    1988 Sportster

    Garage Built Sissy Bar – Part II

    April 8, 2021 by herseyc
  • Brake Crafters
    1988 Sportster / 1999 Honda Shadow

    Brake parts and rebuild kits…

    March 29, 2021April 3, 2021 by herseyc
  • How to Build a Custom Motorcycle
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / Other Stuff / Tools

    How to Build a Motorcycle…

    February 23, 2021March 19, 2021 by herseyc
  • Noco Battery Charger Quick Connect
    1988 Sportster / Tools

    Charge!!! Battery Charger Quick Connect…

    August 9, 2020 by herseyc
  • Old school king queen Harley Davidson Sportster seat.
    1988 Sportster

    Old School Seat…

    July 15, 2020 by herseyc
  • Sportster Carburetor
    1988 Sportster

    Running right…

    May 11, 2020May 11, 2020 by herseyc
  • LED Headlight
    1988 Sportster

    Let there be light…

    May 5, 2020 by herseyc
  • Headlight Mount - Headlight attached to mount.
    1988 Sportster

    Headlight mount…

    April 30, 2020November 12, 2020 by herseyc
  • SportsterProject.com Tank Decal - Step 3
    1988 Sportster

    Decals…

    April 20, 2020 by herseyc

Tag: gas tank

1988 Sportster Project Check In…
1988 Sportster 

1988 Sportster Project Check In…

December 10, 2019 by herseyc

Just a quick check in. Have some parts here and more are on the way. The 6+ Extended Fork Tube Kit from TC Bros Choppers is here and it is going to be awesome. Still have some clean up and polishing to…

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Gas Tank Painted…
1992 EVO Big Twin 

Gas Tank Painted…

May 26, 2019 by herseyc

Broke out the rattle cans again over the Memorial Day weekend and I got the gas tank painted. Turned out just as nice as the oil tank and fender.

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Sealing the tank…
1992 EVO Big Twin Tools 

Sealing the tank…

May 19, 2019 by herseyc

Sealed the tank for the 1992 Evo Project this weekend. The sealer helps protect the inside of the tank from rusting and seals up any pinholes there may be in the weld seams.

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Tank mounts… Mounted!
1992 EVO Big Twin 

Tank mounts… Mounted!

February 24, 2019March 11, 2019 by herseyc

The Sportster style gas tank which came with my roller kit mounts to the frame from the underside and included a mounting kit. The tank mounting kit contained rubber grommets for vibration isolation, bolts, washers, spacers, and two 1/4″ steel mounts which…

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Tags

bars Biketoberfest black brakes caliper carb carburetor chain Clutch coil cut cylinder engine exhaust fender frame garage gaskets gas tank Harley Davidson headlight heads honda shadow ignition iron butt leak motorcycle mount oil lines oil pump paint parts piston Primary project pushrods rear sissy bar Sportster start Street Glide tank TJ Brutal Customs weld wiring




Links and Resources

  • My 1990 Sportster Project Pinterest Board
  • 1992 EVO Project Budget
  • The Good Old Motorcycle Parts Company
  • HD OEM Parts Finder
  • SportsterProject on Instagram
  • JP Cycles – Aftermarket Parts
  • Deadbeat Customs
  • TC Bros Choppers
  • Tidewater Motorcycles – Local Shop
  • Lowbrow Customs Sportster Parts
  • CV Performance – Harley Carb Parts
  • Biker Direct – Aftermarket Parts
  • Dime City Cycles
  • Billet Proof Design
  • TJ Brutal Customs
  • XL Forum – Sportster & Buell Community

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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Categories

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Most Viewed Posts

  • Oil Line to Tank Connections (5,706)
  • Compu-Fire HDE-1 Ignition Static Timing… (4,836)
  • Pistons, Rings and Cylinders… (4,718)
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