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Sportster Project

Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on building a 1988 Sportster. I also post information on other DIY projects I tinker on.




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  • OEM
  • 1988 Sportster
  • 1990 Sportster
  • 1992 EVO Big Twin
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  • 1999 Honda Shadow
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  • Noco Battery Charger Quick Connect
    1988 Sportster / Tools

    Charge!!! Battery Charger Quick Connect…

    August 9, 2020 by herseyc
  • Old school king queen Harley Davidson Sportster seat.
    1988 Sportster

    Old School Seat…

    July 15, 2020 by herseyc
  • Sportster Carburetor
    1988 Sportster

    Running right…

    May 11, 2020May 11, 2020 by herseyc
  • LED Headlight
    1988 Sportster

    Let there be light…

    May 5, 2020 by herseyc
  • Headlight Mount - Headlight attached to mount.
    1988 Sportster

    Headlight mount…

    April 30, 2020November 12, 2020 by herseyc
  • SportsterProject.com Tank Decal - Step 3
    1988 Sportster

    Decals…

    April 20, 2020 by herseyc
  • 1988 Sportster Project - Almost Ready to Ride
    1988 Sportster

    Almost there…

    April 16, 2020November 12, 2020 by herseyc
  • Sportster Tank and Front Fender Painted Satin Black
    1988 Sportster

    Little bit of black paint…

    April 13, 2020November 12, 2020 by herseyc
  • Sportster forward controls shift linkage
    1988 Sportster

    Shift linkage…

    March 30, 2020 by herseyc
  • Sportster Air Cleaner
    1988 Sportster

    DIY Sportster carburetor air cleaner…

    March 13, 2020 by herseyc

Tag: gas tank

1988 Sportster Project Check In…
1988 Sportster 

1988 Sportster Project Check In…

December 10, 2019 by herseyc

Just a quick check in. Have some parts here and more are on the way. The 6+ Extended Fork Tube Kit from TC Bros Choppers is here and it is going to be awesome. Still have some clean up and polishing to…

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Gas Tank Painted…
1992 EVO Big Twin 

Gas Tank Painted…

May 26, 2019 by herseyc

Broke out the rattle cans again over the Memorial Day weekend and I got the gas tank painted. Turned out just as nice as the oil tank and fender.

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Sealing the tank…
1992 EVO Big Twin Tools 

Sealing the tank…

May 19, 2019 by herseyc

Sealed the tank for the 1992 Evo Project this weekend. The sealer helps protect the inside of the tank from rusting and seals up any pinholes there may be in the weld seams.

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Tank mounts… Mounted!
1992 EVO Big Twin 

Tank mounts… Mounted!

February 24, 2019March 11, 2019 by herseyc

The Sportster style gas tank which came with my roller kit mounts to the frame from the underside and included a mounting kit. The tank mounting kit contained rubber grommets for vibration isolation, bolts, washers, spacers, and two 1/4″ steel mounts which…

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Tags

bars Biketoberfest black brakes carburetor chain Clutch coil cut cylinder DIY engine exhaust fender frame garage gaskets gas tank Harley Davidson headlight heads ignition iron butt leak mount oil lines oil pump oil tank paint parts piston Primary project pushrods rear ride rocker box Sportster start Street Glide tank tappet weld wheels wiring




Links and Resources

  • SportsterProject on Instagram
  • CV Performance – Harley Carb Parts
  • Billet Proof Design
  • XL Forum – Sportster & Buell Community
  • Biker Direct – Aftermarket Parts
  • JP Cycles – Aftermarket Parts
  • TC Bros Choppers
  • Dime City Cycles
  • Lowbrow Customs Sportster Parts
  • HD OEM Parts Finder
  • Deadbeat Customs
  • The Good Old Motorcycle Parts Company
  • 1992 EVO Project Budget
  • Tidewater Motorcycles – Local Shop
  • My 1990 Sportster Project Pinterest Board

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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Categories

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