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Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




  • Home
  • eBay
  • Tools
  • OEM
  • 1988 Sportster
  • 1990 Sportster
  • 1992 EVO Big Twin
  • 2014 Street Glide
  • 1992 Heritage Softail
  • 1999 Honda Shadow
  • Riding
  • Other Stuff
  • Tested the rear brake bracket fit using the hardware supplied in the kit.
    1990 Sportster

    Sportster Hardtail Rear Brake Bracket…

    December 27, 2023 by Hersey
  • Checking Engine Fit after Welding the TCBro's Hardtail
    1990 Sportster

    Sportster Hardtail Progress…

    December 14, 2023 by Hersey
  • 1990 Sportster

    Cutting the Sportster in Half…

    December 1, 2023 by Hersey
  • TC Bros Sportster Weld-on Hardtail Kit
    1990 Sportster

    Measure 3157 times…

    November 27, 2023 by Hersey
  • Sportster Stripped Down Ready for the TC Bros Hardtail Kit
    1990 Sportster

    Hardtailing the 90 Sportster…

    November 25, 2023 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • Front Forks Reassembled on the 1990 Sportster
    1990 Sportster / vlog

    90 Sportster Leaky Fork Seal…

    August 25, 2021 by Hersey
  • All Balls Carburetor Rebuild Kit - Everything needed for a CV Carburetor Rebuild - Gaskets, Jets, Screws
    1990 Sportster / vlog

    Rebuilding the carb for the 90 Sportster…

    August 16, 2021 by Hersey
  • Harley Davidson Carburetor Cleaned and Ready for Rebuild
    1990 Sportster / vlog

    Cleaning the carb for the 90 Sportster…

    August 14, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey

Tag: Harley Davidson

Updated Saddlebag Mounting Hardware on the Street Glide…
2014 Street Glide 

Updated Saddlebag Mounting Hardware on the Street Glide…

June 22, 2023 by Hersey

Recently Sandy and I took a road trip to Mississippi. We spent 5 days on the road traveling through the southern states, covered about 2000 miles, and had a great time. Before we left I read a couple of forum posts about…

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Biketoberfest 2022 – A Fantastic Trip…
Riding 

Biketoberfest 2022 – A Fantastic Trip…

October 17, 2022 by Hersey

A few days before heading down to Daytona for Biketoberfest 2022 I called the timeshare to check on things and they had to cancel our reservation due to storm damage from Hurricane Ian. Everyone was OK but there was some damage to…

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Grips and Floorboards on the Dyna Wide Glide
1999 Dyna Wide Glide 

Grips and Floorboards on the Dyna Wide Glide

September 2, 2022 by Hersey

I know, I know it has been a good long while… sue me. Been a busy almost year with work and grandkids and riding and just stuff. I’ll try to do better, but I ain’t making any promises. I have had the…

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Lego Harley Davidson Fat Boy Build…
Other Stuff 

Lego Harley Davidson Fat Boy Build…

August 12, 2019 by Hersey

A few weeks ago I picked up the Lego Creator Harley Davidson Fat Boy kit. Finally got to build her over a few nights. The kit contains 1023 pieces and the assembly is 271 steps broken up into in four sections. The…

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Next Build Project…
Other Stuff 

Next Build Project…

July 24, 2019 by Hersey

The kit for my next project was delivered yesterday – the LEGO Creator Harley Davidson Fat Boy 🙂 I got it a bit early through a pre-sale with my HOG Membership. The LEGO Harley Davidson Fat Boy kit will be available for…

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1992 Evolution Project.. The Finish Line…
1992 EVO Big Twin 

1992 Evolution Project.. The Finish Line…

July 22, 2019 by Hersey

I started this project many months ago after finishing up the 1990 Sportster Project. I had a 1992 Evolution motor which came out of my 1992 Heritage when I replaced it with an S&S 96″ motor. The motor was worn out, had…

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Harley Davidson Vehicle Operations Tour…
Other Stuff 

Harley Davidson Vehicle Operations Tour…

June 11, 2019 by Hersey

This past weekend Sandy and I traveled up to New Hampshire to celebrate the wedding of some good friends of ours. It was a beautiful ceremony and a great time. On the way home we had time to take a slight detour…

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EVO Motor Project…
1992 EVO Big Twin 

EVO Motor Project…

October 31, 2018 by Hersey Cartwright

Yeah, I know this is not a Sportster but this is my next project. This 1992 Harley Davidson 80″ Evolution motor was replaced with a 96″ S&S motor in my 1992 Heritage Softail many years ago. It has been sitting on the…

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Swapmeet…
1990 Sportster 

Swapmeet…

June 29, 2018 by Hersey Cartwright

Last weekend I had a table at Bayside Harley Davidson’s swapmeet. Sold a couple of things, bought a couple of things, meet some cool folks, and came home with more cash in my pocket than I left with. Not a terrible way…

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So it begins….
1990 Sportster 

So it begins….

March 2, 2018 by Hersey Cartwright

Here we go! I picked up this 1990 Harley Davidson Sportster on Craigslist.  Needs a lot of work, but I Am looking forward to the challenge.  This blog is to document the process of the project.  I will also be sharing the…

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battery black brakes caliper carburetor chain cut cylinder engine exhaust fender frame garage gaskets gas tank hardtail Harley Davidson headlight heads honda shadow ignition intake iron butt jeep mount oil lines oil tank paint parts piston Primary project pushrods rear ride sissy bar Sportster start Street Glide tank TJ Brutal Customs valve weld wheel wiring

Links and Resources

  • HD OEM Parts Finder
  • 1992 EVO Project Budget
  • Lowbrow Customs Sportster Parts
  • Deadbeat Customs
  • Billet Proof Design
  • XL Forum – Sportster & Buell Community
  • Tidewater Motorcycles – Local Shop
  • Biker Direct – Aftermarket Parts
  • TC Bros Choppers
  • My 1990 Sportster Project Pinterest Board
  • The Good Old Motorcycle Parts Company
  • SportsterProject on Instagram
  • Dime City Cycles
  • CV Performance – Harley Carb Parts
  • TJ Brutal Customs
  • JP Cycles – Aftermarket Parts

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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