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Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




  • Home
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  • 1988 Sportster
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  • 1999 Honda Shadow
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  • Other Stuff
  • Tested the rear brake bracket fit using the hardware supplied in the kit.
    1990 Sportster

    Sportster Hardtail Rear Brake Bracket…

    December 27, 2023 by Hersey
  • Checking Engine Fit after Welding the TCBro's Hardtail
    1990 Sportster

    Sportster Hardtail Progress…

    December 14, 2023 by Hersey
  • 1990 Sportster

    Cutting the Sportster in Half…

    December 1, 2023 by Hersey
  • TC Bros Sportster Weld-on Hardtail Kit
    1990 Sportster

    Measure 3157 times…

    November 27, 2023 by Hersey
  • Sportster Stripped Down Ready for the TC Bros Hardtail Kit
    1990 Sportster

    Hardtailing the 90 Sportster…

    November 25, 2023 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • Front Forks Reassembled on the 1990 Sportster
    1990 Sportster / vlog

    90 Sportster Leaky Fork Seal…

    August 25, 2021 by Hersey
  • All Balls Carburetor Rebuild Kit - Everything needed for a CV Carburetor Rebuild - Gaskets, Jets, Screws
    1990 Sportster / vlog

    Rebuilding the carb for the 90 Sportster…

    August 16, 2021 by Hersey
  • Harley Davidson Carburetor Cleaned and Ready for Rebuild
    1990 Sportster / vlog

    Cleaning the carb for the 90 Sportster…

    August 14, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey
Just some paint…
1988 Sportster 

Just some paint…

November 12, 2019 by Hersey

Nothing much to see here. We had a couple of warm days over the past weekend so I got the frame for the 1988 Sportster project painted. Didn’t do anything fancy, just knocked off the powder coat in the places where it…

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Heritage Maintenance…
1992 Heritage Softail 

Heritage Maintenance…

November 4, 2019 by Hersey

We had the Heritage down in Daytona and had a blast riding around in the Florida sun. I could tell she was feeling a bit neglected due to the other projects. We took a ride up A1A from Ormond Beach to St….

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Biketoberfest 2019!!!
Other Stuff Riding 

Biketoberfest 2019!!!

October 17, 2019 by Hersey

Headed down to Daytona Beach for Biketoberfest 2019 tomorrow AM. Doing things a little different this year, we usually ride down but this year we rented a trailer so we could take a couple of bikes down there to cruise around Daytona….

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Motor Mount Nuts and Bolts…
1988 Sportster 

Motor Mount Nuts and Bolts…

October 14, 2019 by Hersey

My granddaughter was with us this weekend and she helped me out with a little tinkering in the garage. This week I have to get things ready to go to Biketoberfest. We are leaving on Friday in the early AM. I have…

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Slow progress is still progress…
1988 Sportster 

Slow progress is still progress…

October 7, 2019 by Hersey

Lot going and have been pretty busy. Work and home renovations have not left a lot of time for motorcycle projects. I did get some time over the weekend to tinker a bit and strip down the Sportster frame I picked up…

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Titled 1988 Sportster Frame!!!
1988 Sportster 

Titled 1988 Sportster Frame!!!

September 23, 2019 by Hersey

I had mentioned in a earlier post that I had a lead on a titled 1988 Sportster frame. I have not really been working on the 1988 Sportster as I was waiting to see what was going to come of this. This…

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Peanut City Chop and Swap…
Other Stuff Riding 

Peanut City Chop and Swap…

September 14, 2019 by Hersey

Sandy and I had a great time at the Peanut City Chop and Swap today. Kudos to Motorcycle Dreams for putting together an awesome event. Took the 1992 Heritage out for a ride. Nice day for a ride with Sandy and great…

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Sportster Cam Gear Box…
1988 Sportster 

Sportster Cam Gear Box…

September 8, 2019 by Hersey

Did a little tinkering on the 1988 Sportster engine this weekend. Got the cams cleaned up and the tappet guides, lifters, and pushrod covers installed. The oil pump is cleaned up and installed. Everything has new gaskets. Also, did a bit more…

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Sportster Tinkering, Heads and Cylinders…
1988 Sportster 

Sportster Tinkering, Heads and Cylinders…

August 29, 2019 by Hersey

Pretty much have the whole 1988 Sportster engine tore down and the first few layers of crude cleaned off everything. The James Complete Engine Gasket kit showed up so I start working on the cylinders and heads.

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Tearing things down and making a list…
1988 Sportster 

Tearing things down and making a list…

August 26, 2019 by Hersey

The weather was kind of crappy on Saturday so I started working through the 1988 Sportster engine I picked up. Not even close to an expert here, but IMHO it seems to be in fairly decent shape for an engine which hasn’t…

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Links and Resources

  • TC Bros Choppers
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  • Biker Direct – Aftermarket Parts
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  • XL Forum – Sportster & Buell Community
  • JP Cycles – Aftermarket Parts
  • The Good Old Motorcycle Parts Company

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

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