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Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




  • Home
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  • OEM
  • 1988 Sportster
  • 1990 Sportster
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  • 1992 Heritage Softail
  • 1999 Honda Shadow
  • Riding
  • Other Stuff
  • Tested the rear brake bracket fit using the hardware supplied in the kit.
    1990 Sportster

    Sportster Hardtail Rear Brake Bracket…

    December 27, 2023 by Hersey
  • Checking Engine Fit after Welding the TCBro's Hardtail
    1990 Sportster

    Sportster Hardtail Progress…

    December 14, 2023 by Hersey
  • 1990 Sportster

    Cutting the Sportster in Half…

    December 1, 2023 by Hersey
  • TC Bros Sportster Weld-on Hardtail Kit
    1990 Sportster

    Measure 3157 times…

    November 27, 2023 by Hersey
  • Sportster Stripped Down Ready for the TC Bros Hardtail Kit
    1990 Sportster

    Hardtailing the 90 Sportster…

    November 25, 2023 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • Front Forks Reassembled on the 1990 Sportster
    1990 Sportster / vlog

    90 Sportster Leaky Fork Seal…

    August 25, 2021 by Hersey
  • All Balls Carburetor Rebuild Kit - Everything needed for a CV Carburetor Rebuild - Gaskets, Jets, Screws
    1990 Sportster / vlog

    Rebuilding the carb for the 90 Sportster…

    August 16, 2021 by Hersey
  • Harley Davidson Carburetor Cleaned and Ready for Rebuild
    1990 Sportster / vlog

    Cleaning the carb for the 90 Sportster…

    August 14, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey

Tag: brakes

Paint, Bright Green Rattle Can Paint…
88 Swedish Style Sportster 

Paint, Bright Green Rattle Can Paint…

July 12, 2021 by Hersey

If you have followed any of my other projects you have heard this from me before, I have paid good money for paint in the past… and screwed it up. It is because of this I am a rattle can fan. Typically…

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Getting a little sun…
88 Swedish Style Sportster 

Getting a little sun…

June 28, 2021 by Hersey

Hope everyone had a great weekend! The 88 project got some time off the lift and out of the garage to soak up a little sunshine. My buddy Cory had an intake leak on his bike so I took the 1988 Sportster…

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Brake parts and rebuild kits…
1988 Sportster 1999 Honda Shadow 

Brake parts and rebuild kits…

March 29, 2021 by Hersey

Was searching around the Internets for rebuild kit for my Tokico brake caliper that I put on the 1988 Sportster and found BrakeCrafters.com. Looks like they stock a lot of caliper and master cylinder seal and rebuild kits, especially for metric bikes….

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Make it Stop… Front Brakes
1999 Honda Shadow 

Make it Stop… Front Brakes

March 4, 2021 by Hersey

The front brake rotor on the Honda Shadow is pretty well chewed up. So while we are doing all this work on the bike I am going to replace the front rotor and front brake pads. Will also flush the brake fluid…

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We have front brakes……
1988 Sportster 

We have front brakes……

March 10, 2020 by Hersey

On the 1988 Sportster project I am using a front brake caliper from a sportbike… I have the single piston Harley Davidson stock front brake caliper and was planning to just rebuild it and run it but I was watching some YouTube…

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Get Her Running To Do List…
1988 Sportster 

Get Her Running To Do List…

January 13, 2020 by Hersey

Did a bit of tinkering on the 1988 Sportster over the weekend. Got the oil tank painted, mounted, and plumbed up. Looks pretty good on there.

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First Ride!!!
1990 Sportster 

First Ride!!!

May 14, 2018 by Hersey Cartwright

Spent the weekend tightening up a few things to attempt to get the Sportster project to go down the road. Brakes, controls, and some other small things all which needed to be done before I could make her go. Then… she went!

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New Shoes…
1990 Sportster 

New Shoes…

April 28, 2018 by Hersey Cartwright

Got a new set of tires for the Sportster. The old front tire was not in terrible shape but the rear tire was pretty worn with not much tread left on it. The Sportster project gets a new pair of shoes.

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Tags

battery black brakes caliper carburetor chain cut cylinder engine exhaust fender frame garage gaskets gas tank hardtail Harley Davidson headlight heads honda shadow ignition intake iron butt jeep mount oil lines oil tank paint parts piston Primary project pushrods rear ride sissy bar Sportster start Street Glide tank TJ Brutal Customs valve weld wheel wiring

Links and Resources

  • Dime City Cycles
  • Biker Direct – Aftermarket Parts
  • XL Forum – Sportster & Buell Community
  • JP Cycles – Aftermarket Parts
  • HD OEM Parts Finder
  • The Good Old Motorcycle Parts Company
  • CV Performance – Harley Carb Parts
  • My 1990 Sportster Project Pinterest Board
  • Tidewater Motorcycles – Local Shop
  • Lowbrow Customs Sportster Parts
  • SportsterProject on Instagram
  • Deadbeat Customs
  • TJ Brutal Customs
  • Billet Proof Design
  • TC Bros Choppers
  • 1992 EVO Project Budget

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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  • Hersey on And so it begins… again… 1988 Sportster Project
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  • Graham Horton on Weekend Tinkering – Re-wiring the Sporty

Categories

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Most Viewed Posts

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