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Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




  • Home
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  • OEM
  • 1988 Sportster
  • 1990 Sportster
  • 1992 EVO Big Twin
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  • 1992 Heritage Softail
  • 1999 Honda Shadow
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  • Other Stuff
  • Tested the rear brake bracket fit using the hardware supplied in the kit.
    1990 Sportster

    Sportster Hardtail Rear Brake Bracket…

    December 27, 2023 by Hersey
  • Checking Engine Fit after Welding the TCBro's Hardtail
    1990 Sportster

    Sportster Hardtail Progress…

    December 14, 2023 by Hersey
  • 1990 Sportster

    Cutting the Sportster in Half…

    December 1, 2023 by Hersey
  • TC Bros Sportster Weld-on Hardtail Kit
    1990 Sportster

    Measure 3157 times…

    November 27, 2023 by Hersey
  • Sportster Stripped Down Ready for the TC Bros Hardtail Kit
    1990 Sportster

    Hardtailing the 90 Sportster…

    November 25, 2023 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • Front Forks Reassembled on the 1990 Sportster
    1990 Sportster / vlog

    90 Sportster Leaky Fork Seal…

    August 25, 2021 by Hersey
  • All Balls Carburetor Rebuild Kit - Everything needed for a CV Carburetor Rebuild - Gaskets, Jets, Screws
    1990 Sportster / vlog

    Rebuilding the carb for the 90 Sportster…

    August 16, 2021 by Hersey
  • Harley Davidson Carburetor Cleaned and Ready for Rebuild
    1990 Sportster / vlog

    Cleaning the carb for the 90 Sportster…

    August 14, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey

Tag: start

Stop with the Stopping and Starting and Stopping and Starting…
Jeeps 

Stop with the Stopping and Starting and Stopping and Starting…

April 16, 2021 by Hersey

I love my 2020 Jeep Wrangler JL! It’s comfortable, fun to drive, and looks great. However, there is one thing I dislike about my Jeep, it has this stupid Auto Stop-Start or Engine Stop-Start (ESS) “feature”. This is where when you stop…

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Start Her Up…
1988 Sportster 

Start Her Up…

February 1, 2020 by Hersey

Friday night I finally had everything together to give starting the 1988 Sportster a go. Ignition in and static timing set, oil in the tank, primary oil in and primary chain adjusted, and the exhaust mounted. I wired up a temporary oil…

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Dynatek S Ignition…
1988 Sportster 

Dynatek S Ignition…

January 31, 2020 by Hersey

The Dynatek S Ignition system I ordered last week was delivered yesterday. Had some time to tinker after work so I got it installed, wired up, and set the static timing.

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She RUNS!!!
1992 EVO Big Twin 

She RUNS!!!

June 23, 2019 by Hersey

Had some time Friday after work to get things buttoned up and give starting her up a try. Wasn’t much left to do: connect the coil, add some oil, put some fuel in the tank, cross our fingers, and hope for the…

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Hot pipes and a few other odds and ends…
1992 EVO Big Twin 

Hot pipes and a few other odds and ends…

June 13, 2019 by Hersey

Had a couple of hours last night after work so I tinkered a bit and made some more progress towards making her run. Belt drive primary is on, exhaust is on, carburetor is on, transmission is buttoned up, most of the wiring…

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So Close…
1990 Sportster 

So Close…

April 2, 2018 by Hersey Cartwright

Sandy and I did some work on the Sporty over the weekend. Primary is all put together. Carburetor and such is mounted. When we hit the button she turns over, even fires a few times, but will not start. Couple of times…

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Preparing to Start…
1990 Sportster 

Preparing to Start…

March 29, 2018 by Hersey Cartwright

Just a quick checklist of things I need to finish up to try and get the Sporty started, maybe this weekend.

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Tags

battery black brakes caliper carburetor chain cut cylinder engine exhaust fender frame garage gaskets gas tank hardtail Harley Davidson headlight heads honda shadow ignition intake iron butt jeep mount oil lines oil tank paint parts piston Primary project pushrods rear ride sissy bar Sportster start Street Glide tank TJ Brutal Customs valve weld wheel wiring

Links and Resources

  • CV Performance – Harley Carb Parts
  • TC Bros Choppers
  • SportsterProject on Instagram
  • The Good Old Motorcycle Parts Company
  • XL Forum – Sportster & Buell Community
  • Dime City Cycles
  • HD OEM Parts Finder
  • JP Cycles – Aftermarket Parts
  • 1992 EVO Project Budget
  • Lowbrow Customs Sportster Parts
  • TJ Brutal Customs
  • Tidewater Motorcycles – Local Shop
  • Deadbeat Customs
  • Biker Direct – Aftermarket Parts
  • Billet Proof Design
  • My 1990 Sportster Project Pinterest Board

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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Categories

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Most Viewed Posts

  • Oil Line to Tank Connections (38,696)
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