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Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




  • Home
  • eBay
  • Tools
  • OEM
  • 1988 Sportster
  • 1990 Sportster
  • 1992 EVO Big Twin
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  • 1992 Heritage Softail
  • 1999 Honda Shadow
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  • Other Stuff
  • Tested the rear brake bracket fit using the hardware supplied in the kit.
    1990 Sportster

    Sportster Hardtail Rear Brake Bracket…

    December 27, 2023 by Hersey
  • Checking Engine Fit after Welding the TCBro's Hardtail
    1990 Sportster

    Sportster Hardtail Progress…

    December 14, 2023 by Hersey
  • 1990 Sportster

    Cutting the Sportster in Half…

    December 1, 2023 by Hersey
  • TC Bros Sportster Weld-on Hardtail Kit
    1990 Sportster

    Measure 3157 times…

    November 27, 2023 by Hersey
  • Sportster Stripped Down Ready for the TC Bros Hardtail Kit
    1990 Sportster

    Hardtailing the 90 Sportster…

    November 25, 2023 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • Front Forks Reassembled on the 1990 Sportster
    1990 Sportster / vlog

    90 Sportster Leaky Fork Seal…

    August 25, 2021 by Hersey
  • All Balls Carburetor Rebuild Kit - Everything needed for a CV Carburetor Rebuild - Gaskets, Jets, Screws
    1990 Sportster / vlog

    Rebuilding the carb for the 90 Sportster…

    August 16, 2021 by Hersey
  • Harley Davidson Carburetor Cleaned and Ready for Rebuild
    1990 Sportster / vlog

    Cleaning the carb for the 90 Sportster…

    August 14, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey

Author: Hersey Cartwright

Hersey Cartwright

Front Rocker Box…

Front Rocker Box…

July 23, 2018 by Hersey Cartwright

Storms looming in the area most of the day on Sunday provided me with an unexpected opportunity to get some tinkering done on the Sporty. Worked on the front cylinder to replace the o-rings on the tappet guides and pushrod covers, adjust…

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Research…

Research…

July 17, 2018 by Hersey Cartwright

I am traveling for work right now and am not able to work on the Sportster project, but doing a little research while sitting in the hotel. The Sporty is running well, but there are a few issues I still need to…

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Motorcycle Lift…

Motorcycle Lift…

June 30, 2018 by Hersey Cartwright

Ordered a Motorcycle Lift from APlusLift for the garage yesterday. Should have it in a couple weeks. Looking forward to getting up off the garage floor when working on the bikes.

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Swapmeet…

Swapmeet…

June 29, 2018 by Hersey Cartwright

Last weekend I had a table at Bayside Harley Davidson’s swapmeet. Sold a couple of things, bought a couple of things, meet some cool folks, and came home with more cash in my pocket than I left with. Not a terrible way…

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One Man’s Trash…

One Man’s Trash…

June 20, 2018 by Hersey Cartwright

…is another man’s treasure. Bayside Harley Davidson in Portsmouth is having a swap meet on Sunday, June 24th from 11 AM to 5 PM. I’ll be there with a bunch of stuff: Sportster parts, Softtail parts, misc motorcycle stuff. Lights, cables, pegs,…

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Tinkering…

Tinkering…

June 11, 2018 by Hersey Cartwright

A few weeks ago I started a new gig and have been traveling a fair bit during the week. I have not had as much time to work on the Sportster project but still tinkering and making progress. Have taken a ride…

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First Ride!!!

First Ride!!!

May 14, 2018 by Hersey Cartwright

Spent the weekend tightening up a few things to attempt to get the Sportster project to go down the road. Brakes, controls, and some other small things all which needed to be done before I could make her go. Then… she went!

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Chain Drive FTW!

Chain Drive FTW!

May 7, 2018 by Hersey Cartwright

The stock final drive on a 1990 Sportster was originally a chain. Someone had converted this one to a belt. This weekend it got put back to a chain. I know a belt is suppose to be a bit more reliable and…

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New Shoes…

New Shoes…

April 28, 2018 by Hersey Cartwright

Got a new set of tires for the Sportster. The old front tire was not in terrible shape but the rear tire was pretty worn with not much tread left on it. The Sportster project gets a new pair of shoes.

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Weekend Off…

Weekend Off…

April 23, 2018 by Hersey Cartwright

Took this past weekend off. Wife and I headed down to the OBX for the weekend. So no real progress on the Sporty, waiting on some parts before I can really get anything else done anyway.

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Links and Resources

  • Billet Proof Design
  • Biker Direct – Aftermarket Parts
  • Deadbeat Customs
  • SportsterProject on Instagram
  • TJ Brutal Customs
  • My 1990 Sportster Project Pinterest Board
  • JP Cycles – Aftermarket Parts
  • Dime City Cycles
  • XL Forum – Sportster & Buell Community
  • The Good Old Motorcycle Parts Company
  • Tidewater Motorcycles – Local Shop
  • CV Performance – Harley Carb Parts
  • 1992 EVO Project Budget
  • Lowbrow Customs Sportster Parts
  • TC Bros Choppers
  • HD OEM Parts Finder

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

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