Skip to content
  • Home
  • eBay
  • Tools
  • OEM
  • 1988 Sportster
  • 1990 Sportster
  • 1992 EVO Big Twin
  • 2014 Street Glide
  • 1992 Heritage Softail
  • 1999 Honda Shadow
  • Riding
  • Other Stuff
Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




  • Home
  • eBay
  • Tools
  • OEM
  • 1988 Sportster
  • 1990 Sportster
  • 1992 EVO Big Twin
  • 2014 Street Glide
  • 1992 Heritage Softail
  • 1999 Honda Shadow
  • Riding
  • Other Stuff
  • Tested the rear brake bracket fit using the hardware supplied in the kit.
    1990 Sportster

    Sportster Hardtail Rear Brake Bracket…

    December 27, 2023 by Hersey
  • Checking Engine Fit after Welding the TCBro's Hardtail
    1990 Sportster

    Sportster Hardtail Progress…

    December 14, 2023 by Hersey
  • 1990 Sportster

    Cutting the Sportster in Half…

    December 1, 2023 by Hersey
  • TC Bros Sportster Weld-on Hardtail Kit
    1990 Sportster

    Measure 3157 times…

    November 27, 2023 by Hersey
  • Sportster Stripped Down Ready for the TC Bros Hardtail Kit
    1990 Sportster

    Hardtailing the 90 Sportster…

    November 25, 2023 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • Front Forks Reassembled on the 1990 Sportster
    1990 Sportster / vlog

    90 Sportster Leaky Fork Seal…

    August 25, 2021 by Hersey
  • All Balls Carburetor Rebuild Kit - Everything needed for a CV Carburetor Rebuild - Gaskets, Jets, Screws
    1990 Sportster / vlog

    Rebuilding the carb for the 90 Sportster…

    August 16, 2021 by Hersey
  • Harley Davidson Carburetor Cleaned and Ready for Rebuild
    1990 Sportster / vlog

    Cleaning the carb for the 90 Sportster…

    August 14, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey

Tag: Primary

Putting Her Back Together…
88 Swedish Style Sportster 

Putting Her Back Together…

May 3, 2021 by Hersey

Rode motorcycles, smoked cigars, and made a lot of progress on the Sportster over the weekend. Everything is pretty much cleaned up and going back together. Got the pistons and cylinders assembled. Then put together the cams, pushrods, and rocker boxes. Cleaned…

No comment
Continue Reading
Getting the Street Glide Ready for Biketoberfest…
2014 Street Glide 

Getting the Street Glide Ready for Biketoberfest…

September 21, 2020 by Hersey

Over the weekend I did some maintenance on the Street Glide to get her ready for the ride down to Biketoberfest 2020 next month. With COVID-19 I think things are pretty much still up in the air on whether or not Biketoberfest…

No comment
Continue Reading
Primary Work…
1988 Sportster 

Primary Work…

January 6, 2020 by Hersey

Hope everyone had a great Christmas and Happy New Year. Did some tinkering here and there over the holidays so just a quick update. Got the primary and starter mostly put back together. Still waiting on the clutch cable to button it…

No comment
Continue Reading
Tearing things down and making a list…
1988 Sportster 

Tearing things down and making a list…

August 26, 2019 by Hersey

The weather was kind of crappy on Saturday so I started working through the 1988 Sportster engine I picked up. Not even close to an expert here, but IMHO it seems to be in fairly decent shape for an engine which hasn’t…

1 Comment
Continue Reading
Primary Motor Plate…
1992 EVO Big Twin Tools 

Primary Motor Plate…

March 16, 2019 by Hersey

I have a 3″ belt drive primary drive on my 1992 Heritage. I really like the look of it and it has performed well for thousands of miles. For this project I chose the 2″ open belt primary kit from Ultima. I…

No comment
Continue Reading
So Close…
1990 Sportster 

So Close…

April 2, 2018 by Hersey Cartwright

Sandy and I did some work on the Sporty over the weekend. Primary is all put together. Carburetor and such is mounted. When we hit the button she turns over, even fires a few times, but will not start. Couple of times…

2 Comments
Continue Reading
Preparing to Start…
1990 Sportster 

Preparing to Start…

March 29, 2018 by Hersey Cartwright

Just a quick checklist of things I need to finish up to try and get the Sporty started, maybe this weekend.

No comment
Continue Reading
Weekend Progress – Primary work…
1990 Sportster 

Weekend Progress – Primary work…

March 12, 2018 by Hersey Cartwright

Busy weekend in the garage, made some good progress on the Sportster. Checking things off the Sportster project to do list. New stator, new primary chain, new clutch…

3 Comments
Continue Reading
Progress – Primary Teardown…
1990 Sportster Tools 

Progress – Primary Teardown…

March 4, 2018 by Hersey Cartwright

Got the primary tore down this weekend. Went pretty quick following the process in the Clymer Manual. Getting the primary gasket cleaned off was a bit of a chore, but other than that things went pretty smooth.

2 Comments
Continue Reading
To Do List…
1990 Sportster 

To Do List…

March 3, 2018 by Hersey Cartwright

My to do list for the first phase of the Sportster Project. Phase one being getting her in good running order. Some of these things don’t necessarily need to be done, but since I am already into it they are going to…

No comment
Continue Reading


Subscribe to the SportsterProject.com YouTube Channel

Tags

battery black brakes caliper carburetor chain cut cylinder engine exhaust fender frame garage gaskets gas tank hardtail Harley Davidson headlight heads honda shadow ignition intake iron butt jeep mount oil lines oil tank paint parts piston Primary project pushrods rear ride sissy bar Sportster start Street Glide tank TJ Brutal Customs valve weld wheel wiring

Links and Resources

  • Deadbeat Customs
  • Billet Proof Design
  • My 1990 Sportster Project Pinterest Board
  • Dime City Cycles
  • HD OEM Parts Finder
  • TJ Brutal Customs
  • CV Performance – Harley Carb Parts
  • TC Bros Choppers
  • 1992 EVO Project Budget
  • Biker Direct – Aftermarket Parts
  • Lowbrow Customs Sportster Parts
  • JP Cycles – Aftermarket Parts
  • SportsterProject on Instagram
  • The Good Old Motorcycle Parts Company
  • XL Forum – Sportster & Buell Community
  • Tidewater Motorcycles – Local Shop

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

  • Hersey on Oil Line to Tank Connections
  • Kevin on Oil Line to Tank Connections
  • Hersey on And so it begins… again… 1988 Sportster Project
  • Raegan on And so it begins… again… 1988 Sportster Project
  • Graham Horton on Weekend Tinkering – Re-wiring the Sporty

Categories

  • 1988 Sportster
  • 1990 Sportster
  • 1992 EVO Big Twin
  • 1992 Heritage Softail
  • 1999 Dyna Wide Glide
  • 1999 Honda Shadow
  • 2014 Street Glide
  • 88 Swedish Style Sportster
  • DIY
  • Gardening
  • Jeeps
  • Other Stuff
  • Riding
  • Tools
  • vlog

Archives

  • December 2023
  • November 2023
  • July 2023
  • June 2023
  • October 2022
  • September 2022
  • August 2022
  • November 2021
  • September 2021
  • August 2021
  • July 2021
  • June 2021
  • May 2021
  • April 2021
  • March 2021
  • February 2021
  • January 2021
  • December 2020
  • October 2020
  • September 2020
  • August 2020
  • July 2020
  • June 2020
  • May 2020
  • April 2020
  • March 2020
  • February 2020
  • January 2020
  • December 2019
  • November 2019
  • October 2019
  • September 2019
  • August 2019
  • July 2019
  • June 2019
  • May 2019
  • April 2019
  • March 2019
  • February 2019
  • January 2019
  • December 2018
  • November 2018
  • October 2018
  • September 2018
  • August 2018
  • July 2018
  • June 2018
  • May 2018
  • April 2018
  • March 2018

Most Viewed Posts

  • Oil Line to Tank Connections (38,697)
  • Sportster Project Wiring… (33,540)
  • Biketoberfest 2018… (27,185)
  • EVO Project Wiring… (20,835)
  • Compu-Fire HDE-1 Ignition Static Timing… (19,723)
Facebook Like us on facebook
Twitter Tweet us on twitter
youtube Subscribe us on youtube
Instagram Join us on instagram
Copyright © 2025 Sportster Project - Powered By WordPress
Designed & Developed by Sparkle WP