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Sportster Project

Sportster Project

Build. Tinker. Ride. Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. Learning and building things. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. I also post information on other DIY projects I tinker on.




  • Home
  • eBay
  • Tools
  • OEM
  • 1988 Sportster
  • 1990 Sportster
  • 1992 EVO Big Twin
  • 2014 Street Glide
  • 1992 Heritage Softail
  • 1999 Honda Shadow
  • Riding
  • Other Stuff
  • Tested the rear brake bracket fit using the hardware supplied in the kit.
    1990 Sportster

    Sportster Hardtail Rear Brake Bracket…

    December 27, 2023 by Hersey
  • Checking Engine Fit after Welding the TCBro's Hardtail
    1990 Sportster

    Sportster Hardtail Progress…

    December 14, 2023 by Hersey
  • 1990 Sportster

    Cutting the Sportster in Half…

    December 1, 2023 by Hersey
  • TC Bros Sportster Weld-on Hardtail Kit
    1990 Sportster

    Measure 3157 times…

    November 27, 2023 by Hersey
  • Sportster Stripped Down Ready for the TC Bros Hardtail Kit
    1990 Sportster

    Hardtailing the 90 Sportster…

    November 25, 2023 by Hersey
  • Antique Motorcycle License Plate
    1988 Sportster / 1990 Sportster / 1992 Heritage Softail / 88 Swedish Style Sportster / vlog

    Registering an Antique Motorcycle

    August 30, 2021 by Hersey
  • Front Forks Reassembled on the 1990 Sportster
    1990 Sportster / vlog

    90 Sportster Leaky Fork Seal…

    August 25, 2021 by Hersey
  • All Balls Carburetor Rebuild Kit - Everything needed for a CV Carburetor Rebuild - Gaskets, Jets, Screws
    1990 Sportster / vlog

    Rebuilding the carb for the 90 Sportster…

    August 16, 2021 by Hersey
  • Harley Davidson Carburetor Cleaned and Ready for Rebuild
    1990 Sportster / vlog

    Cleaning the carb for the 90 Sportster…

    August 14, 2021 by Hersey
  • Sportster Project Build. Tinker. Ride.
    1988 Sportster / 1990 Sportster / 1992 EVO Big Twin / 1992 Heritage Softail / 1999 Honda Shadow / 2014 Street Glide / 88 Swedish Style Sportster / vlog

    Sportster Project YouTube Channel…

    July 20, 2021 by Hersey
Biketoberfest 2020
2014 Street Glide Riding 

Biketoberfest 2020

October 20, 2020 by Hersey

Just a quick post… we had a fantastic time down in FL for Biketoberfest 2020. Rode down to St. Augustine and stayed the night, then on to Ormond Beach for the week. A week of motorcycles, tacos, ice cream, more motorcycles, chicken…

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Getting the Street Glide Ready for Biketoberfest…
2014 Street Glide 

Getting the Street Glide Ready for Biketoberfest…

September 21, 2020 by Hersey

Over the weekend I did some maintenance on the Street Glide to get her ready for the ride down to Biketoberfest 2020 next month. With COVID-19 I think things are pretty much still up in the air on whether or not Biketoberfest…

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Heritage Tins…
1992 Heritage Softail 

Heritage Tins…

September 14, 2020 by Hersey

Got the new tanks for the Heritage painted in a nice rattle can flat black. They don’t look bad for what they are, couple cans of primer and a couple cans of Rustoleum Flat Black. I like them and it only cost…

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Showing the Street Glide a little love…
2014 Street Glide 

Showing the Street Glide a little love…

September 8, 2020 by Hersey

Hope everyone had a great Labor Day Weekend. The weather here was fantastic, the whole weekend was near perfect. Sandy and I rode quite a bit this weekend, nothing fancy just around the back roads of southeastern VA and northeastern NC. I…

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Sealing some tanks…
1992 Heritage Softail 

Sealing some tanks…

August 19, 2020 by Hersey

The tanks on my 1992 Heritage are in pretty rough shape, a lot of rust on the inside and the outside could use a paint job. I decided to pick up a new set of 5 gallon tanks, get them sealed and…

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Sunday Afternoon Ride…
Riding 

Sunday Afternoon Ride…

August 10, 2020 by Hersey

Sunday was warm but cooler and less humid than it has been. A great day for a ride. Back to work tomorrow after a week off and I had some things I should have done around the house, but it was just…

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Charge!!! Battery Charger Quick Connect…
1988 Sportster Tools 

Charge!!! Battery Charger Quick Connect…

August 9, 2020 by Hersey

Been a couple weeks since I fired up the 1988 Sportster. Went to fire her up to take her for a quick ride the other night and the battery was dead 🙁 Had to take the seat off to connect the charger…

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Axle Flipping…
Other Stuff 

Axle Flipping…

August 6, 2020 by Hersey

I have a small utility trailer I picked up a few years ago from Tractor Supply. Nothing fancy, just a single axle 5′ x 8′ Carry-On utility trailer. The trailer sits very low to the ground, the rear of the trailer often…

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Old School Seat…
1988 Sportster 

Old School Seat…

July 15, 2020 by Hersey

A couple weeks ago I came across an Instagram post from @nitrofrankie_gofast_hd for an old school Harley Davidson Sportster King/Queen seat with an awesome eagle bar and shield on the backrest. Reached out to him and grabbed it.

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Bear vs CRV…
Other Stuff 

Bear vs CRV…

July 6, 2020 by Hersey

Hope everyone had a great 4th of July Weekend. Mine did not go exactly as planned. Had hoped to take a ride with Sandy on Saturday and then work on the Sportster a bit on Sunday. On Friday night my son, Johnathan,…

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Links and Resources

  • My 1990 Sportster Project Pinterest Board
  • TC Bros Choppers
  • The Good Old Motorcycle Parts Company
  • Billet Proof Design
  • Tidewater Motorcycles – Local Shop
  • SportsterProject on Instagram
  • JP Cycles – Aftermarket Parts
  • Deadbeat Customs
  • TJ Brutal Customs
  • Biker Direct – Aftermarket Parts
  • Lowbrow Customs Sportster Parts
  • 1992 EVO Project Budget
  • HD OEM Parts Finder
  • Dime City Cycles
  • XL Forum – Sportster & Buell Community
  • CV Performance – Harley Carb Parts

Manual

If you own a 1986-2003 Sportster this is a must have manual.


Clymer Harley-Davidson XL/XLH Sportster
(1986-2003)
Maintenance, Troubleshooting, Repair

Recent Comments

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